#

I
/ o

#

Department of Toxic Substances Control
Edwin F. Lowry, Director
1011 N. Grandview Avenue
Glendale, California 91201

Winston H. Hickox
Agency Secretary
California Environmental
Protection Agency

Gray Davis
Governor

August 3, 2000

CERTIFIED MAIL:
Mr. James Marzolino
Environmental Manager
GNB Technologies, Inc,
2700 South Indiana Avenue
Vernon, California 90023
Mr. James Marzolino:
On , May 23, 2000 and June 6, 8, 12, 19, 2000, the California Environmental Protection
Agency, Department of Toxic Substances Control (DTSC), conducted an inspection of
GNB Technologies, Inc. (GNB) located on 2700 S.outh Indiana Avenue, Vernon,
California 90023. The enclosed report describes the findings of this inspection,
including all violations and any actions that should be taken by the facility to correct the
violations.
You are required by section 25185(c)(3) of the Health and Safety Code to submit a
written response to the Department within _30_ days describing the corrective actions
that you have taken or propose to take to bring your facility into compliance. If you
dispute any of the violations, you should explain your disagreement in this written
-response.
All pertinent information derived from the inspection, including documents, and
photographs are included as attachments to the report. This report will become a
public document; you may request that any trade secret or facility security information
be withheld from public disclosure.

(R)

Printed on Recycled Paper

#

#

Mr. James Marzolino
August 3, 2000
Page 2

If you have any questions regarding this letter, or if you wish to meet with the
Department to discuss any questions or concerns you have with the inspection,
the report, the violations, or the proposed corrective action, please call
Ruth Williams-Morehead at (818) 551-2916.

Sincerely

Mukul Agarwai
Supervising Hazardous Substances Scientist I
Statewide Compliance Division
Southern California Branch
Enclosures
Certified Mail
7099 3220 0008 0830 1794
Return Receipt Requested

#

#

State of California - California Environmental Protection Agency

Department of Toxic Substances Control

INSPECTION REPORT
I.

GENERAL INFORMATION:
Company Name:

GNB Technologies, Inc.

Facility Address:

2700 South Indiana Avenue
Vernon, Ca. 90023

Telephone Number:

(323) 262-1101 ext. 259

EPA ID Number:

CAD097854541

Registration Number:

2157

Facility Type:

RCRA Hazardous Waste Treatment Facility

Regulated Units:

The facility is currently operating under an ISD for
their wastewater retention pond, lead smelter,
wastewater treatment unit and six spent lead-acid
battery and lead waste storage areas.

Waste Streams:

Polypropylene waste, furnace slag, rubber and plastic
casing material, wastewater, filter cake sludge, lead
contaminated wipes and rags, etc.

Inspected by:

Ruth Williams-Morehead, HSS

Date of Inspection:

May 23, 2000 and June 6, 8 , 12, 19, 2000

Type of Inspection:

CEI X CME o O&M o Focused
Limited o Transporter

Facility Rep.:

James Marzolino, Environmental Manager
Phil Milazzo, Plant Manager

Type of Business:

GNB is a secondary lead smelter which produces
pure lead and lead alloy from mainly lead acid
batteries and other lead bearing waste. The lead is
subsequently sold as a product.
l

#

#

Inspection Report
GNB Technologies, Inc
Page 2
II.

CONSENT:
Consent to conduct inspection that involves: taking photographs, reviewing and
copying records, questioning personnel and inspecting hazardous waste
handling areas. Yes.
Consent given by : James Marzolino, Environmental Manager

III.

DOCUMENTS REVIEWED:
a.

Manifests, Bills of Lading, LDR's, Exception Reports:
All LDR notifications were attached to manifest used to transport LDR
waste off-site for disposal.

b.

Contingency Plan:
No violations found.

c.

Training Plan and Records :
GNB could not provide personnel training records for those employees
involved with the management of hazardous waste batteries.

d.

Incident Report:
N/A

e.

Waste Analysis Plan and Records:
No violations found.

f.

Operating Log:
The operating log does not described the final disposition of the waste
(attachment #1), after its removed from its storage location. Also the
following waste scale ticket weigh numbers (attachment #2) were not
entered into the operating log. The scale ticket weigh number is used to
2

#

#

Inspection Report
GNB Technologies, Inc
Page 3
record incoming batteries into the operating log. The scale ticket contains
the weight of the batteries, and the name of the generator.

g-

Inspection Records:
No violations found. (Attachment 3)

h.

Tiered Permitting Applications and Authorization Letters:
N/A

I.

Annual/Biennial Reports:
No violations noted.

j

SB 14 Plans:
No violations noted.

k.

Closure Cost Estimates and Updates:
No violations noted ( Attachment 4).

I.

Part A:
An application was filed in 1981 by Gould , Inc. former owner of GNB.
GNB revised the Part A, and is currently operating under interim status.

m.

Part B: Permit is pending issuance.

n.

POT. Compliance Data: The facility has a permit to discharge treated
waste water into the Los Angeles County Sanitation District.

o.

Tank and/or Containment Certifications:
The treatment and storage tanks used in waste water treatment do not
have secondary containment. The last tank integrity test was performed
in 1993. The facility was issued a Consent Agreement by DTSC ordering
3

0

0
Inspection Report
GNB Technologies, Inc
Page 4

that an integrity test be performed on each tank within one year of the
effective date of the agreement. However, the facility was recently
issued a second modification to their ISD to install secondary containment
for the tanks.
p.

Air Board Permits:
No violations found.

q.

Variances:
Not currently operating under a variance.

r.

Recycling Records:
N/A

s.

Other:
N/A

IV.

NARRATIVE OF OBSERVATIONS/DISCUSSION WITH OPERATOR:
On May 23, 2000, I began the Comprehensive Evaluation Inspection at GNB. I
received permission from Jim Marzolino, Plant Manager gave permission
allowing me to conduct the inspection, and began with a discussion of the
facility operations. The management of the hazardous waste storage and
treatment activities has not changed in the past 2 years according to Mr.
Marzolino. A detailed description of the hazardous activities is described in the
CEI report dated March 26, 1998. Mr. Marzolino informed that GNB was being
audited by a potential customer. He asked me if we could end the inspection at
this time, and continue the inspection at a later date. I told him yes, and that I
would return on June 6, 2000 to reconvene the inspection.
On June 6, 2000, I reconvened the CEI at GNB. Mr. Marzolino gave me
permission to continue the inspection. I began the inspection by reviewing the
operating record. The operating record was found inadequate because it does
not track when Pb-Acid batteries are removed from storage and process in the
battery smelter. I also noticed that many of the scale ticket numbers that
4

Inspection Report
GNB Technologies, Inc
Page 5

accompany Pb-acid batteries received from off-site for the month of February
were not logged into the operating record. The scale ticket numbers are entered
into the operating record in the reference column, on the date the Pb-acid
batteries are received. The scale tickets provide the name of the customer
sending the batteries and the weight of the batteries received. The following
scale tickets were not entered into the operating log: 57949, 57986, 57989,
58006, 58030, 58033, 58034, 58035-58046, 58049, 58069, 58075-94, 5810058137, 58144-58157, 58161-58165, 58169-58197, 58203-58214,
59961-63, 59965.
I asked Mr. Marzolino why the scale tickets had not been entered in the
operating log. He stated that when the batteries are warehoused in another
location prior to being brought to GNB, that sometimes scale tickets are not
entered into the operating log. I asked what he meant by warehoused in another
location. Mr. Marzolino stated that DTSC gave GNB permission to warehouse
batteries in another location prior to bring them to the facility for recycling. Mr.
Marzolino stated that California Code of Regulations, section 66266.81 (a)(6)
allows them to store batteries off-site without a permit. I asked Mr. Marzolino if
he had a letter from DTSC granting them permission for off-site battery storage,
and he stated "Yes", he would probably be able to get a copy of the letter from
his attorney.
I asked Mr. Marzolino the locations of the warehouses that they use for off-site
storage. He said that GNB's Battery Distribution Center in Industry accumulates
and stores used Pb-Acid batteries in their warehouse for eventual shipment to
GNB Vernon for recycling . He stated that he knows that GNB stores used PbAcid batteries in other warehouses, but that Tony Saldana in GNB's business
office is responsible for making the warehousing arrangements.
I ask Mr. Marzolino if I could visit the GNB battery distribution center in Industry .
He gave permission for the visit, but due to the lateness of the day we delayed
until June 8, 2000, when I returned to continue my inspection.
On June 8, 2000, I received permission from Jim Marzolino to continue my
inspection. I asked Mr. Marzolino if we could go to GNB's Battery Distribution
Center to observe how used Pb-Acid batteries are managed. Phil Milazzo, the
Plant Manager for GNB Vernon , accompanied us on the site visit. We met
with Mr. Peter Garcia, Acting Distribution Center Manager and Mr. Dave
Erickson, Special Project Manager of the Battery Distribution center. I explained

#

#

Inspection Report
GNB Technologies, Inc
Page 6
to them the purpose of my visit was to obtain information on how used batteries
stored at Industry are managed , prior to being shipped to the Vernon facility for
recycling.
Mr. Erickson told me that new batteries are distributed to various customers .
The customers consist of Wal-mart, Sams club, Advance Auto,etc. At the
distribution center, the customers decals are placed on the batteries and
delivered. During delivery GNB will collect the customer's junk batteries. Junk
batteries consist of used batteries Gunks), warranty returns, and stock lifts (over
stocked products.). The junk batteries are separated. Used batteries are
consolidated, and eventually sent to the Vernon facility for recycling. Warranty
return batteries are checked, and resold as a secondary battery. Warranty
return batteries that do not past inspection are sent to the Vernon facility for
recycling. Stock lifts are restored at the distribution center.
The distribution center keeps a operating log for receivables and shipment of
used batteries to the Vernon recycling center. I conducted a walk-through of the
warehouse (photos taken, attachment #5), and each pallet of used batteries
were marked with the date they were received. No leaks or spill were noted.
After the walk-through of the warehouse we concluded the inspection at the
distribution center and return to the Vernon facility.
Upon arrival to the Vernon facility I continued the record review. I met with Craig
Bless, Environmental Coordinator who is responsible for the inspections of the
hazardous waste management units, the inspection schedule and logs. The
manifests, contingency plan, waste analysis plan, inspection records, inspection
schedule, closure plan and closure cost estimates were found in order. After the
record review, I concluded the inspection , and reconvened on
June 12, 2000.
On June 12, I met with Mr. Bless. Mr. Marzolino was not available to participate
on the inspection. Mr. granted permission allowing me to continue the
inspection. We conducted a walk-though of the Pb-acid storage areas (103108), the surface impoundments, and the RMPS building. In Pb-acid battery
storage area 106, several number containing lead waste were stored open and
one drum was lying on its sides, with its contents exposed. No leaks are spill
were noted.
I notified Mr. Bless of the drums, and he had Mr. Rafael Perez removed the

0

0

Inspection Report
GNB Technologies, Inc
Page 7
drums from storage 106 to the RMPS building for processing. No other
violations were noted during the walk-through.
We return to the office, at the conclusion of the walk-through I asked Mr. Bless
for the employee training records. He stated that Ty Avedano from the Health
and Safety Department managed the employee training records. I met with Mr.
Avedano and he said that the personnel office was handling employee training.
He was unable to find the training records for those employees managing
hazardous waste.
I concluded the inspection at this time. Mr. Bless asked if I could return to have
the exit interview with Mr. Marzolino. He said that Mr. Marzolino would not be in
the office until the following week. I told Mr. Bless that I would call
Mr. Marzolino and schedule visit with him for the exit interview.
V.

EXIT INTERVIEW:
On June 19, 2000, I met with Jim Marzolino and conducted the exit interview.
We discussed my findings and I issued him a Summary of Violations
(Attachment 6). Mr. Marzolino stated that he would respond to each violation,
and send verification, via mail, that each violation had been corrected. I ended
my inspection at this time.

VI.

ATTACHMENTS:
1.
2.
3.
4.
5.
6.

Operating Record
Scale Weigh Ticket
Inspection Records
Closure Cost Documents
Photo Log
Summary of Violations

Hazardous Substances Scientist

SUMMARY OF VIOLATIONS
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California Environmental Protection Agency, conducted an inspection at:
Facility Name:

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As &result o f that inspection, the violations o f hazardous waste laws, regulations, and
requirements listed on the attached pages were discovered. .-All violations must be conected;
the actions you must take to correct the violations are listed with each violation. I f you
disagree with any o f the violations or proposed corrective actions listed in this Summary of
Violations, you should inform DTSC. I f you disagree with any o f the violations listed in
Section I, you must give the inspector who issued the Notice to Comply a written notice of
disagreement.
You must correct the violations listed in Section 1: Minor Violations, Within
I 'y
days. Within five working days o f achieving compliance, you must sign the statement
certifying compliance at the bottom o f Section I and return it to DTSC at the address
provided. A false statement that compliance has been achieved is a violation o f the law and
punishable by a fine of not less Than $2,000 or more than $25,000 for each violation. DTSC
may rtinspect this facility at any time.
DTSC will provide you a complete inspection report within 65 days o f the date o f this
inspection. You may request a meeting with DTSC to discuss the inspection or the findings
o f the report. The issuance o f this summary o f Violations does not preclude DTSC from
taking administrative, civil, or criminal action as a result o f the violations noted in the
Summary o f Violations or that have not been corrected within the time provided in the
Notice to comply.
Company Representative Accepting Summary
5 ? i g n a m r e - - j & k 4 - X -

Department Representative o
Signature

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SUMMARY OF VIOLATIONS
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S E C T I O N I: M I N O R VIOLATIONS/NOTICE TO C O M P L Y
Within five working days o f achieving compliance, you are required to sign the certification
below, and return it to DTSC at the above address.
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Failure to correct the violations and certify compliance within the time provided may result
in the department taking additional enforcement action for these violations.
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I certify under penalty o f law that the above corrective actions have been taken and the
violations have been corrected. I am aware that these are significant penalties for submitting
false information.

Signature
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Facility N a m e :

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SECTION II: OTHER VIOLATIONS (SJ

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M I N O R VIOLA T/ONS CORRECTED DURING INSPECTION o
(CHECK APPROPRIATE BOX)
List o f violations and compliance actions not included in Section I: Minor Violations/Notice
to Comply
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16 '. IWest
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11 lEast
I Tank
18
,Tank
19
,Tank
20 IDelta Stack r:ln,.,..
21
Delta Stack
22 lEast r:n.
Tank
23 IWest
Tank
24
Tan
25
Tank
' 26 IPh
Tank # 1
27 Iph
tTank#2
t Tank # 3
. 211 IPh
29
Tank
30
! Tank ,
31
IN. Flue Dust
32 IS. Flue Dust

I

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35

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Tank
No.

RMPS
RMPS

Ii
6
7
8

iRMPS
RMPS
RMPS

9

, RMPS
RMPS
,RMPS

10
11
12

!

~

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'Dump
1 sump

IRMPS rluurSump
INorth Mild Tank
rMud Tank
ISouth Mud Tank
IAcid
Tank
'Tank
I"
11>.. " ... I
I Unit

o

... .J

DATE:.
TIME:
INSPECTOR:
SIGNATURE:

DAIL. Y INSPEC ,;:;~ON
LOG
.,., ...
TANKS AND SUMPS

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WWT
WWT
WWT
WWT
WW1
WWT

W\I\IT
WWT
WWT
WWT

WWT
WWT
WWT
WWT

V\IWT

S.H.
S.H.

, 'v,,,, ..

16
' 17
18
19

20
21
22
23
24
25

26
21

26
29
30
31

32

WWT

35
38

WWT

39

I.

Tank
Ili0K 'ank
I Tank
IWes1
Tank '
lEast
I Tank
Tank
IDelta Stack
IDelta Stack
Tank
lEast
IWest
Tank
Tank
1 Tank
Tank
#1
I
IPh
ITank#2
IPh
Tank#3
IPh
Tank
I Tank
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IS. Flue Dust
I Pit
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TANKS AND SUMPS

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,

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ItMPS
ItMPS
ftMPS

Tank
No.
Ii

6
7

RMPS
RMPS

8
9

.ItMPS
RMPS
RMPS
RMPS
RMPS

10
11
12

WWT
WWT

15

WWT
WWT
WWT
WWT
WWT
WWT
WWT

17
18
19
20
21
22
23

WWT

24

WIIIIT
WWT

25
26

WWT
WWT
I/IIWT

27
20

13

14

16

B.H.
S.H.

29
30
31
32

MAINT.

35

WWT

38
39

WWT

WWT

o.
.
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101

.5

Description
Battery Dump Bin Sump
RMPS Floor Sump
North Mud Tank
Center Mud Tank
South Mud Tank
Acid Storage Tank
Overeflow Tank
Paste Thickening Unit
Sil)klFloat Separator
Recycle Tank
SOKTank
West Reaction Tank
East Recation Tank '
Pump Tank
Sludge Tank
Delta Stack Flocculation
Delta Stack Clarifier
. East Equalization Tank
West Equalization Tank
North Oxidation Tank
South Oxidation Tank
Ph Adjustment Tank # 1
Ph Adjustment Tank # 2
Ph Adjustment Tank # 3
Process Tank
Filtrate Tank
N. Flue Dust Slurry
S. Flue Dust Slurry
Mobile Equipment Pit
WWTP Area Sump
WWTP Filter Press Sump

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,

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TIME:
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TANKS AND SUMPS
,
In

I

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RMPS
RMPS
I'IMPS
~MPS

Il.I\IiPS
RMPS
RMPS
RMPS
RMPS
RMPS

Ift!1l\lT
WWT
WWT
WWT
WWT

Tank
No.
Ii
6
'1

II
9

10
11
12
13
14
15
16

" 1'1
111

WWT

19
20

WWT

21

WWT
WWT

22

WWT
WWT

23
24

25

WWT

26

WWT
WWT
\I\IWT
WWT

21
28

29
30

B.H.

31

I!U!.

32

MAINT.

35

WWT
WWT

39

38

'"

~?

Description
Battery Dump Bin Sump
RMPS Floor Sump
North Mud Tank
Center Mud Tank
South Mud Tank
Acid Storage Tank
Overeflow Tank
Paste Thickening"Unit
Sink/Float separator
Recycle Tank
IiOK Tank
West Reaction Tank
East Recation Tank
Pump Tank
Sludge Tank
Delta Stack Flocculation
Delta Stack Clarifier
East Equalization Tank
West Equalization Tank
North Oxidation Tank
South Oxidation Tank
Ph Adjustment Tank # 1
Ph Adjustment Tank # 2
Ph Adjustment Tank # 3
Process Tank
Filtrate Tank
N. Flue Dust Slurry
S. Flue Dust Slurry
Mobile Equipment Pit
WWTP Area sump
WWTP Filter Press Sump

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No.

~
RMPS

5
6
7

RMPS

RMPS
RMI'S
. RMPS
RMPS
RMPS
RMPS

I

8
9
10
11
12
13

14
15
16
17
_18
J~

WWT

WWT
W1IIIT

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WWT
WlIIIT
WWT

21

WWT
WWT

22
23

WW?

24

WW'

26
21

ww-

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25

. 28

~.H.

29
30
31
32

MAINT.
WWT

35
38

WII\IT

39

WWT

S.H.
I

20

.

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r Dump Bin Sump
Floor Sump
Mud Tank .
rMud Tank
ISnnt., Mud Tank
Tank
IAcid
rank
I
fUnit
Tank
150KTank
Tank
IWest
lEast
I Tank
IPumpTank
Iank
I Delta Stack
I Delta Stack
Tank
lEast
IWest I'n.
ITank
I Tank
INorth
ISnnth
Tank
Tank # 1
IPh
Tank # 2
IPh
Tank#3
IPh
: Tank
-mrale Tank
IN. Flue Dust
IS. Flue Dust
: Pit
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Iv.vw ," Filter Press Sump

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.

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1

RMPS
RMPS
RMPS
RMPS
RMPS
RMPS
RMPS

wwr

WWT
WWT

WWT
WWT
W\/VT

WWT
1MI\IT
WWT
WWT
WWT

WWT
WWT
WWT
WWT
WlfIlT

B.H.
B.H.
MAINT.
WWT

WWT

No.

.,
.5 ..
""u
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~! 0I!

Description

Battery Dump Bin Sump
RMPS Floor Sump
7
North Mud Tank
a Center Mud Tank
9
South Mud Tank
10
Acid Storage Tank
11
Overeflow Tank
12
Paste Thickening Unit
13
Sink/Float Separator
14
Recycle Tank
60KTank,
16
16 ' West Reaction Tank
17 East Recation Tank
18 Pump Tank
19 Sludge Tank
20
Delta Stack Flocculation
21
Delta Stack Clarifier
22
East Equalization Tank
23
West Equalization Tank
24 North Oxidation Tank
25
South Oxidation Tank
' 26
Ph Adjustment Tank # 1
27
Ph Adjustment Tank # 2
28
Ph Adjustment Tank # 3
29
Process Tank
Filtrate Tank ,
30
N. Flue Dust Slurry
31
32
S. Flue Dust Slurry
..
35
Mobile Equipment Pit
38
WWTP Area Sump
39
WWTP Filter Press Sump

..

.

I

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Tank
DEPT.
RMPS
RMPS
RMPS

DATE: ,
TIME:
INSPECTOR:
SIGNATURE:

DAILY INSPEC.',:,';ON LOG

\t_.

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RMPS
RMPS
RMPS
RMPS
llMPS
. RMPS
RMPS
RMPS
RMPS
RMPS

IM'VT
WII\IT
WWT

Tank
No.
5 '

6
7
8
9
10
11
12
13
14
15

16
17

WWT
WWT

18

WWT

20

WWT

21
22
23
24
25
. 26

WWT
WWT
WWT
WWT

WWT
WWT
WWT
WWT
WWT

S.H.
IB.H.
MAINT.
WWT

WWT

19

27

211
29
30
31
32
35
38
39

Description
Battery Dump Bin Sump
RMPS Floor Sump
North Mud Tank
Center Mud Tank
South Mud Tank
Acid Storage Tank
Overeflow Tank
Paste Thickening' Unit
Sink/Float Separator
Recycle Tank
50KTank
West Reaction Tank
East Recation Tank
Pump Tank
Sludge Tank
Delta Stack Flocculation
Delta Stack Clarifier
East Equalization Tank
West Equalization Tank
North Oxidation Tank
South Oxidation Tank
Ph Adjustment Tank # 1
Ph Adjustment Tank # 2
Ph Adjustment Tank # 3
Process Tank
Filtrate Tank
N. Flue Dust Slurry
S. Flue Dust Slurry
Mobile Equipment Pit
WWTP Area Sump
WWTP Filter Press Sump

,

.
GJ

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at

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......

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DATE: ?
TIME:
INSPECTOR:
SIGNATURE:

DAILY IN5PEC; ::"lDN LOG
. TANKS ANDS'UMPS

C

N

S
2

li
.5

llll
:;::; ::I
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,

DATE: i/--i'$r-ot..
.
d
'~ , rTIME:
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c:i?J ir""
INSPECTOR:
SIGNATURE:
~

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TANKS AND SUMPS

Tank

~o:i:T:;..!.--;Ns=-O'- ~ DumpTn Sump
RMPS
6
RMPS
RMPS
RMPS
10
. RMPS
RMPS
11
RMPS
12
RMPS13
RMPS
14
WWT
15

V\MIT
WWT

16
17

WWT
WWT
WWT
WWT

WV\IT

18
19
20
21
22

...VIIlIIII

23

WWT
WWT

24
25

V\IWT
WWT
WWT

26
27
. 28

WWT

29
30

WIlT
~.H

_31
32

~.H
IVI"""

I o

V\IWT
WWT

35
38
39

I Floor Sump
I Mud Tank
r Mud Tank
.
I Mud Tank
IAcid
Tank
Tank
I
,Unit

Ij

o
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Comments, Work Order # & Person Notified

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f

cv

7

I

?

.

.

.

/

I

I
I

I

I
Tank
150KTank
I Tank .
IWest
I Tank '
East
Tank
. Tank
IDelta Stack
IDelta Stack
lEast !"n.
Tank
I Tank
IWest
Tank
INorth
Tank
IPh
Tank # 1
IPh
Tank # 2
,I'h
t Tank # 3
Tank
~ Tank
IN. Flue Dust
IS. Flue Dust
t Pit
. . . . I .. Area ""~n
,VY, I.. Filter Press SUmP

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o

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DEPT.

IRM'
PS
RMPS
, RMPS
RMPS

RMPS
. RMPS
RMPS

I

Ii '
6
7
8
9
10
11
12

16
. 17

WWT

18

WW
WW
WWT

19
20
21

22

WWT

23

WWT
VVWT
WWT

24

25
. 26

WWT

27

WWT
WWT
WVIIT

. 28

_i3.H.
B.H.

:2

~

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I Floor Sump
I Mud Tank ,
'Mud Tank
I Mud Tank
Tank
IAcid
Tank
. I
I Unit

.,.

t!

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29
30
31
32

IVI ""~ I o

35

WWT
WWT

33

39

'.'

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WWT

JI1MI

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Tank
No.

,

...

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DATE: ?
TIME:
INSPECTOR:
SIGNATURE:

.CAILY INSPECC:.jON LOG
TANKS AND SUMPS

I

Tank
ISOK Tank.
IWest
Tank
. Tank
lEast
IPumpTank
I Tank
I Delta Stack
IDelta Stack
. lEast
Tank
West
Tank
Tank
I Tank
: Tank # 1
IPh
:Tank#2
IPh
:Tank#3
IPh
Tank
I Tank
IN. Flue Dust "'.. ~.
S. Flue Dust
: Pit
.v.w I r' Area Sump
In.o I r' Filter Press Sump

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Tank
No.
5

6
7
8
9

RMPS
.RMPS
RMPS
RMPS

. RMPS

10
11
12
13
14

I RMPS
RMPS

WWT
WWT
WWT

WWT
WWT
WWT
WWT

WWT
WWT

.

18
19
20
21
22
23

WWT

24
25

WWT

26

WWT

27
20

WWT

wwr

(R)IT
JWT
I.H.

S.H.
.MAINT.

.JIIIWT

WWT

29
30
31

32
35

38
39

J

...........

.

, Dump Bin Sump
IItMt'l:O Floor Sump
I North Mud Tank
.
'MudTank
I Mud Tank
Tank
IAcid
Tank
I"
,Unit
IPaste o
Tank
150KTank
.
IWest
Tank
,Tank
lEast
IPumpTank
IliIh ..t,
Tank
IDelta Stack
I Delta Stack
I Tank
lEast
West
Tank
Tank
Tank
IPh Arih
t Tank # 1
t Tank#2
IPh
: Tank#3
IPh
Tank
Tank
IN. Flue Dust
IS. Flue Dust
tPit
I ........ Area Sump
Ivvvv I t' Filter Press Sump

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DATE:
TIME:
INSPECTOR:
SIGNATURE:

CAlLY INSPEO;":::ON LOG
. TANKS ANO "S'UMPS

~_ ,~ If--'

.... , ;-

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r;~

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0-

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TIME.:__
INSPECTOR.:__
SIGNATURE.:__

DAILY INSPEC :/::DN LOG

. TANKS AND "slJMPS
i

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RMPS
RMPS
RMi"S
RMPS
RMF'S
.RMPS
RMPS

5?
6

1
8
9
10
11

I RM:

12
13
14

WWT

15
16

RMPS

ww
_VVW
ww

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WWT
WWT
WWT
WWT
. WWT
WWT
WWT
WW1

wm

wwr

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Mud Tank
rMud Tank
I Mud Tank
IAcid
Tank
Tank
. I
[Unit

31

32

IVI""" .

35
311

39

Work Order # & Person Notified

oi

.
.
.

.

29
30

IB.H.

oo

, Dump
I Sump
{! ~
Floorsum~~p~~-+. +-~~'-4--+-~~-4--+
. -~-~~---~~----~

Tank
150KTank
Tank
IWest
Tank
lEast
IPumpTank
1l'llllrin.. Tank
I Delta Stack
IDelta Stack
Tank
lEast
West
Tank
Tank
I Tank
26 . IPh 41i
27 IPh
23 IPh

B.H.

WWT

o

Tank
1\10.

.
'.

.

.

.
.

.

.
..... ,

.

: Pit

I V\lVlf I " Area Sump
Filter Press Sump

IV"". I"

.

Io

.'

o Look for

I

of prior

.

DATE: ,
TIME:

CAlLY INSPEC:'Y:'ON LOG
, TANKS AND 'SUMPS

,

~

Tank

_~T,+","",N::-'-"BiitlerYDump Bin Sump
ftMPs

6

~_

7

!'IMPS

8

RIIIlPS

9

ftMPs
RMPS
RfilPS

10

~~

1~

ViiW

11
12

15

I Floor sump
I Mud Tank
.
' Mud Tank
Mud Tank
IAcid
Tank
IU
Tank,
IPaste " U n i t

SIGNATURE:_----"Cd3.:::.o..;,:~~=___

IWest
lEast

Tank
Tank

WWT

III/WT

24
25
26

WWT
WWT
WWT
WWT

27
28
29
30

, 9.H.

31

IN. Flue Dust .,.uny

IB.H.

32
35
38
39

IS. Flue Dust

WWT
WWT

l~

I

~ ; l-w......~..~, Work Order #

& Person Notified

.
.

,

,

I

;

I

,

,6
, 17
18
, 19
20
21
22
23

'V,"". ,.

,

~

Tank

ISOK Tank, '

WW
WWT
WWT
WWT
WWT
WWT
WWT
WWT

wwr

o

/:;.~- C'1l p o .,..o,r-

INSPECTOR:----L;C'?8~c..-::=:J.:-J:--'--

I

~

t- 7- ,,"-

IP"m" Tank

Tanl
IDelta Stacl
IDelta Stacl
' lEast
IWest
~n"th

Ph
Ph

.

-

!

-

I

I
I

j.
,
Tank
Tank
Tank
Tank
Tank # 1
Tank # 2

I
,

,

Ph~Tank#3

Tank

' Pit
I.... 'r ' Area Sump
IvvVV I t' Filter Press Sump

,
,

.

I

!

.

o Look 'or'

, of prior I

,

('
"
( .:. ~,~
''''~rj

'r.., . ~

DAILY INSPEC "-"'~'
HON
LOG
.
.
TANKS AND SUMPS

,,j
I

.

o

.:

..
I

I

DEPT.
RMPS
RMPS
RMPS
RMPS
ilMPS
. RMPS
RMPS
RMPS
RMPS
RMPS

WWT
WII\/T
WWT
WWT
WII\IT
WWT
WWT

WWT
WWT
WWT
WWT

WWT
WWT
WWT

WWT
WWT

B.H.
S.H.
MAINT.

WII\IT
WWT

Tank
No.
Ii
6
7
8
9
10
11
12
13
14
15

16
17
18
19
20
21
22
23

24
25
26

27
28
29
30
31
32
35
38
39

,
m
c: ..

Description
Battery Dump Bin Sump
RMPS Floor Sump
North Mud Tank
Center Mud Tank
South Mud Tank
Acid Storage Tank
Overeflow Tank
Paste Thickening Unit
Sil)klFloat Separator
Recycle Tank
GOKTank
West Reaction Tank
East Recation Tank
Pump Tank
Sludge Tank
Delta Stack Flocculation
Delta Stack Clarifier
. East Equalization Tank
West Equalization Tank
North Oxidation Tank
South Oxidation Tank
Ph Adjustment Tank # 1
Ph Adjustment Tank # 2
Ph Adjustment Tank # 3
Process Tank
Filtrate Tank .
N. Flue Dust Slurry
S. Flue Dust Slurry
Mobile Equipment Pit
WWTP Area Sump
WWTP Filter Press Sump

..... ....~
.. c

~~
I

0

,

.

<<

8

:2
VI

&!

Ii.
:;

~N
0

2

0"

1;11
_
N

1 :; S
.5

02

.m

.. c:

...!

VI

-0" ~

II

c:

.2

...E .. - ... '2
o .. '"1;

w

::I ...

..:
c:

~
.-::I 't:
-

-1-6

00'

,) :$U

{' B

,

.. ..

f1-o . ,. -.- r
",,:CS'f

U~"..-.---

E
~

:z:j j e ~&! 0< Comments, Work Order # & Person Notified

::I

!1.

<JL
I

!

,o

DATE:
TIME:
INSPECTOR:
SIGNATURE:

' .

V '

~'"

V'

v

II"

17/.s,A~.e

.4

I

V

I

{J< Kv(4-

~.,. ~ ~(1? "?,,,~J.
Pe(r.-:J1P "'"

C J1-.'t.6 j,.# r

,,,?

,:::!f.'i< if""-''''''

I
I

.,
,

.

I

. -

~

I

!
!

I

I
I
I

.:

I

I
I

I
I
,I

I

V-

v

-

I

,I

I
I

:

I
1
I
I
1
I

;!., h "~~? Pl't''''''

;?I"W '''-

C .r(:'r

f..;;e ..:'...J

'1.l

I

i
i

/"tt41f,

ti.

,

I

r

J

I"

o Look for evidence of prior releases

o

.;

Emergency Eyewash and Shower Stations
Inspection Performed By:
Time Started:

Date Performed:
Time Completed:

.:r- 3?? K

EyeWash:
Check eye wash sprays for proper alignment. Run water until clear water appears.
Check valves (hand and foot) for ease of operation (valves should turn freely) .
Showers:
Check the for proper flow, run water until clear water appears.
Check valve for ease of operation (valve should turn freely).
Accessibility: ~
Check eye wash and shower area for accessibility, there should be no product or equipment
blocking the use of the safety equipment.

Location
BESS
Garage North end
Wastewater near caustic tank
Wastewater near filter press
Wastewater laboratory
RMPSDock
..
RMPS Panfeeder basement
RMPS near mud tanks
RMPS hammermill room
RMP S near filter press
RMPS near columns

-

Revised 99

Eyewash
Shower
Operation
Operatign
OK Fault OK Fault
v
v-

Access

OK
v

v-

v-

v

v

v

v-

v-

v

v

v

V"

~

V"

f...--

v-

v .
vv

v
i/"

v

i/"

v-

I/'

i.r

t..-

v

v

v'

l,..-

Fault

Comments

Corrective Action /Date

.. {

'

:~

(,<:,:1
Emergency Eyewash and Shower Stations

Location

1-"

SfW near scrubber
MCC4-7 NfW
MCC4-7 SfW
:!efining N/west side of door
Refining S/east of C-P4
Refining Q.C. Laboratory
Smelting SfW near entrance

Revised 99

Eyewash
Shower
Operation Operation
OK Fault OK Fault
vv

Access
OK

v

v-

c.--v

tY

t-

v

V'

v-

v

v-

p-

I.---

p-

V-

v '

v

I----

v

'I.....

Fault

Comments

Corrective Action /Date

.o.....
,~ ...

.-P;:?

,.~

-? 0 '

Co~pleted by' ?660 fov:e
lhl;:;!u I
I

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
, 18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

34
35
36
37
.38
39

40
41
?.ro.

. Loca1ion
Bldg.# . SiuJType . X=ok . O=fanlt . Olmments
.Full
.Sealed
. DesCription
20t1/ABC
Butane Tank-West Yard .
Y
Ul#/ABC
11
Maint Dept-Weldin~Shop .
'l
,
20t1/ABC
Maint .DepL-Weidinll: Truck
*
r
Maint Dept-Machine Shop
-iOfitABC
11
Maint Dept-Machine Shop .
10000ABC
II
lOtI/ABC
Maint Dept-Electric'" Shop
?10
lOtI/ABC
Parts Warebou.e:-West
13
Y
.
lOtI/ABC
'I '
Parts W:arebou.e-North
13
lOtI/ABC
Y
Parts W/ll'ebouse-Soutb
13
10#/ABC?
Diesel Tank
V
'.
20#lABC
8
Y
Gar3l!e-FuelPump
.
20t1/ABC
8
'X
Gara~e- Nortb
' 8
20#1ABC
Y
Gar3l!e-East
20f11ABC
8
Garage-Soutb
X
-IOfIIABC
7
Battery Stwa::e
'f
. lOtI/ABC
Cafeteria-North'Entranee
5
i
V ,
lOtI/ABC
5
Plant Services Basement
)'
lOtI/ABC
Plant Services
5
)'
JO#/ABC
5
Plant Services Sink Area
lOtI/ABC
5
Plant Services Stairs
lO#/ABC
Cafeteria-South Entrance
5
Y
20#/ABC
Plant Servcies-S.E. bv ae unit 5
lO#/ABC '
PAC North Entrance
3
'I .
10#/ABC
PAC North Entrance
3
100/ABC
PAC East Wall
3
-I.
.
JO#/ABC
PAC Post Center
3
It
cp-s
.13#!Ha1on )I
15
Coolino Tower
20#lABC
Y
?15
20#lABC
CP-S Nortb Side
15
Y
)(
20f11ABC
Cbemical Stor3l!C
25
)(
201l/ABC
MCC-8 Outside Soutb Side
24
MCC-8 Outside'East Side
24
2O#/ABC
13#lHalon
MCC-8-8 Inside
24
20#/ABC
Truck Areas'South Dock
16
!'Truck Areas South Dock
20#/ABC
)(
16
RMPS-Below Harmer Mill
20#/ABC
18
X
y:
RMPS-North End Wall
20#/ABC
18
. RMPS-North End Wall
20#/ABC
)C
18
)( .
.i~MPS-Mezzanie Landing
18
lO#lABC
. '13#/Halon
RMPS-Mezzanie CPl
)(
18
Power Room
I3lVHalon
o
V

o

..

,

,

."

.

,

.

.

.x:.
.x.

.

':~~tf~;:~t<~~j~tt

-: .

~

.

~

ooo 2

P

42
43
44
45
46
47
, 48
49
50
51
52
53
54
55
56
57
58
59
60

Location
Descriution
Scale Hoose-Outside
BESS-J.nSide
BESS-Inside
BESS-Inside
BES8-Onuide '
BESS-Outside
Finisbed Goods Stor3J!e
Fiuisbed Goods Storage
Finisbed Goods Stor3J!e
Finisbed Goods Storage
Finisbed Goods Storage
Finished Goods Stora!!c
Compressor Bldg.
Compressor BId~,
MCC-4-7 West Door
MCC-4-7 East Door
Scrubber Base ~
Smelter-Kiln Conveyor Inside
Smelter4GIn Conveyor
Outside
Reverb Baghouse Platform
Hard Lead B3J!bouse Platform
Mat. Stg. Bagbouse Platform
B1.,,-t Bagbouse Platform
Smelter-West Door
Smelter-CP-2 East
Smelter.-CP-2 West
Smelter-CEMS CP-2
Smclter-Outside CP-2
Blast Feed Room '
Smelter-Kiln Feed ~Conv Mezz
Smelter-Kiln Feed Cony Meiz
Kiln B3J!bouse Mezz
Refinery-North West Exit
Refinery-Nortb East Exit
Refinery-North WaU
Refinery-North Wall
Refintn',- CP3
Refintn'-CP3
Refinerv-Nortb Loading Dock
RefineT)'-North East Exit
Refinen'-Crane LandinI!
Refineiv-O C Hallwav
RefineT)'-QC Lab
RefineT)'-QC Lab
Refinerv-Center East Exit
Refinerv-Centcr East Exit
Refinerv-Basement Soutb
Refinerv-Basement North
Refinerv-South East

Bldg,
#
19

o
o
o
o
o
o

o
o
o
o
o

FUn
2M/ABC
13#lHaIon
13#lHaIon
13#lHaIon
20#/ABC "
2M/ABC ~
10#/ABC
lOfl/ABC
10#/ABC

o

~

o

10#/ABC ~
I O#/ABC
10#/ABC
1M/ABC
,J3#/Halon
J3#lHaIon
2M/ABC
20#/ABC
2M/ABC

~.

"

-,

61
62
63
64
65
66
67
68
69
70
7l
72

73
74~

~ - ~::..

\",>

75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
~ 90

X~k '

O=fault
Sealed

CommentS

'/-

"

(-

y;
v..

.

,~

'I

Y.

Y-

,

10#/ ABC

23
23
22 '
22
*

SizeJType

o
o
o

o

26
26
26
26
26
27
26 ~

26 ,

o

26
26
26
26
26
26
26
26
26 '
26
26
26
26
26
26
26
26

~ IO#1ABC

10#lABC
lO#/ABC
10#/ABC
20#/ABC
13#lHalon
13#lHalon
J3#lHaIon
20#/ABC
2M/ABC
lOfl/ABC
1M/ABC
lO#/ABC
20fl/ABC
, 10fl/ABC
Water
Water
3O#D
10#/ABC
20#/ABC
20#/ABC ,

"

"\l

~'

I/..
,

f
If.
j(

'/.

.~

v:
y::.

)L

y:.
I:
-i

i1')!.

.

Y

K

V-

<<.

Ie
')(

X

y:
f

20fl/ABC

'f.

IO#/ABC
B#lHalon
13#lHalon

)(

y:.
)C

201j/ABC

)(

20#/ABC
,1M/ABC

'f

10fl/ABC
20#/ABC

~

Y.

~

~

,

..

.

,.
,

-J'

.- .\
,}

Page 3

91
92
93
94 .
95
96

Location
. Description
MCC ~ Platform
MCC~

.Rtfmerv-CP4 ?
Refmery-CP4
Refinery-Southend
. Blast Fee.d Room South RR

Bldg.
#
26
26
26 .
26
26
27

SizeJType

2
2
2
2
2
2

10#/ABC
10#/ABC
10#/ABC
lO#/ABC
10#/ABC
13#lHaJon

I

10#/ABC

I
I
I

10#/ABC
5# Haloo
? 1O#/ABC
lO#/ABC
10#/ABC
20#/ABC
20#/ABC
20#/ABC
20#/ABC
" 20#/ABC
20#/ABC
20#/ABC
20#/ABC
20#/ABC
20#/ABC
20#/ABC
20#/ABC.
20#/ABC
20#/ABC
20#/ABC
20#/ABC
20#/ABC
20#/ABC
20#/ABC
20#/ABC

Full

lO#/ABC
13#lHalon
30#0
10#/ABC
20#/ABC
20#/ABC

Dock
97
98
99
100
101
102
103

,.---,

1-.-':;,0'1

104
lOS
106
107
108

;

-.

En!!. Bldg. Guard Office
Eog. Bldg. Guard Office
En!!. Bid!!. HaDwav
Eng. Bldg. HaUway .
Eo!!. Bid!!. HaDwaV41Dstairs
Eng. Bldg. Waster Water
Lab
Administration-North West
HaD
Administration-South Hall
Administration-Phone room
Administration-East HaD
Administration-Basement
Administration-Basement
I spare
2 . spare
3 . spare
4 spare
5 .spare
6 spare
7 spare
8 spare
' 9 spare
10 spare
II spare
.
12 spare
13 . spare
14 spare
15 spare
16 spare
17 spare
18 spare
19 spare
20 spare

.

I

1

*
*

o
o
*
*
*
*

o

o
o
o
*
o
*
o
*
*
*

o

X=ok

..

O=fault Comments
Sealed ..

Y

,

Y .
Y

.

'y

'I

.

Y
Y

V
~(

r
Y

)(

'/
'f
Y

.

Y

'I
Y
Y
X
)(

y:

Y

V.
Y
)(:

'I

,

,

~;

"

Attachment 4

Closure Activities
Contamer Storage Area
Start-up of wastewater and desulfurization systems
Container storage area inventory management
Container storage area soil contamination testing
Container storage area decontamination
Container storage area certification of final closure
Treatment and Storage Tank
Tank/sump system inventory removal
Tank/sump system soil contamination testing
Tank/sump system decontamination
Tank/sump system certification of closure
Tank/sump survey plat - fmal closure
Containment Building
Containment building
Containment- building
Containment building
Containment building
Containment building

inventory removal
soil contamination testing
decontamination certification of fmal closure
survey plat - final closure

Miscellaneous Units (FurDaces)
Miscellaneous unit inventory removal
Miscellaneous unit soil contamination testing
Miscellaneous unit decontamination
Miscellaneous unit certification of fmal closure

$ 30,000
$ 182,949
$ 16,280
$ 30,540
$
5,520

$

265,289

$

374,642

$

810,961

$

627,727

$ 26,583
$ 50,504
$ 288,399
$
5,520
$
3,638

$ 604,218
$ 29,000
$ 170,297
$
5,520
1,926
$

$ 584,146
$ 18,153
$ 19,908
5,520
$

Miscellaneous Units (Hammer Mill, Elutriation Columns, and Filter
Presses)
Inventory Management
$ 172,600 Decontamination
$
6,179
5,520
$
Certification of Final Closure
$ 12,020
Testing for Soil Contamination
-$
Storm Water Retention Pond
Storm Water Retention Pond Inventory Management
$ 98,445
Storm Water Retention Pond -Leachate and/or Run-off
$ 13,952
Management
Storm Water Retention _Pond Inspection & Repairs ?
$ 67,275
Storin Water Retention Pond Testing for Soil Contamination- $ 23,960
Storm Water Retention Pond Decontamination
$ 49,i54
- Storm Water Retention Pond Certification of Final Closure
$
5,520
_ Storm Water Retention Pond Survey Plat - Final Closure
$
1,698
$

196,319

260,004

Storm Water Discharge Pipe
Construction of storm water discharge pipe

. Subtotal Closure

Engineering Fees (15 of subtotal)
Contractor?s (15% of subtotal)
Contingency Factor (0.1 of subtotal)

Total Closure
Contingent Closure Activities

Container Storage Area
Container storage area foundation/pad removal
Container storage area contaminated soil removal
Container storage area ?nal cover

Treatment and Storage Tank
Tank/sump system foundation/pad removal
Tank/sump tank removal
Tank/sump system contaminated soil removal
Tank/sump system ?nal cover

Containment Buildings
Containment Buildings foundation/pad removal
Containment Buildings contaminated soil removal

Containment Buildings certi?cation of partial closure

Containment Buildings ?nal cover -

Containment Buildings survey plat - partial closure

Miscellaneous Units (furnaces)
Miscellaneous units foundation/pad. removal
Miscellaneous units contaminated soil removal
Miscellaneous units unit ?nal cover

Miscellaneous Units (Hammer Mill, Elutriation Columns, and Filter

Presses)
Foundation/Pad Removal
Removal of Contaminated Soil -
Final Cover

666999 9999996999 99696699 996999 GIG-E699

686999

2,600



2,600

- 2,537,542

380,631
380,631
253,754

3,552,558

15,464
178,100
22,317

8,560
86,467
85,654
11,645

28,176
348,213
1,500
44,603
1,926

8,350
140,061
13,975

2,037
3,339
1,330







.

215,881

192,326

424,418

162,386

12,256

Non-regulated Units

Decontamination of non-regulated units

Storm Water Retention Pond . .
Storm Water Retention Pond Removal of Contaminated Soil
Storm Water Retention Pond Certi?cation of Partial Closure
Storm Water Retention Pond Survey Plat-Partial Closures

Subtotal Contingent Closure
Engineering Fees (15 of subtotal)
Contractor?s (15 of subtotal)
Contingency Factor (0.1 of subtotal)

Total Contingent Closure
Post?Closure Activities (30 year care period)
Noti?cation of pr0perty deed - ?nal

Maintenance of waste management area boundaries
Routine maintenance and repair

Facility inspection

Collected storm water discharge and maintenance

Roofed area inspection

Certi?cation of post-closure

Subtotal Post?Closure

Engineering Fees (15% of subtotal)
Contractor?s (15% of subtotal)
Contingency Factor (0.1 of subtotal)

Total Post?Closure

Contingent Post-Closure Activities (30 year care period)
Groundwater monitoring (lst 5 years)

Groundwater monitoring (2nd 25 years)

Roofed area maintenance and repairs

Noti?cation on pr0perty deed - partial closure

Subtotal Contingent Post-Closure

Engineering Fees (15 of subtotal)

Contractor?s (15% of subtotal)

Contingency Factor (0.1 of subtotal)
Total Contingent Post?Closure 



699999

99-6669 {16996669699999

69669999

.9399?

562,829 A

562,829

257,079
1,500
1,698

260,277

8 1,830,373
274,556
274,556 -
183,037

2,562,522

11,300
760
13,110
138,600
690,000
9,150
29,820 
8' 892,740.

133,911

133,911

89,274
1,249,836

283,050

453,063

29,464

69,500
- 835,077

125,262

125,262

83,508
1,169,109

Total Closure and Contingent Closure
Total Post-Closure and Contingent Post-Closure

$ 6,115,080
$ 2,418,945

1999 GRAND TOTAL:?

$ 8,534,025

.sm. 0/ California California ?nvirofllMnJt11 Pro{~c/iOl

rcy

[MpartmenJ

o/Toiic Subs(anca C.

FINANCIAL RESPONSIBILITY REVIEW FINDINGS

1-.iJ'/~~. J1'1S- Ho....

Rut-j~

TO:

FROM:

.<)

ai-:fs-i..

~p,., j

.f".Jz

r:;"

3

REGION:

(& 1& ) SSI - 2g 118

. PHONE NO.:

For the purpose of the financial responsibility review. the results of the evaluation are good for sixty (60) days
from the date of this review and are as follOWS:
.
..
<' -, .o
..'
F A~ILr:WIW,.V;ffiW~IX~~ '?;';: ", ' .

-

~

"

/<,' nS blA.ysk.::t ~rOrJ~eys /;,"'-'-- .
Address:
/3/4 NorlL Le.2>1.0}1 $'h~eJ
(/8 If 504 8'8/
II ?1?\~e.i ?~ .- &:,t)--oy}U~ q2 '30/

Facility Name:
EPA 10 No.:

CI'1J)

FINANCIAL ASSURANCE.FOR CLOSURE ?
Document Type: Ce..Yti?,k~ ?IL~.l?"r~.

C./O~ ""1'''./ !?,f/r- CLc,~

Document Amount Closure:

4f

Closure Cost Estimate:

.

~) FAI L

Results:

Results: PASS

$ 2 15 23'}

Document Amount Post<losure:

20 '1/ "j 5

Post-closure Cost Estimate:

'7

~

Deficiency Closure:
VIOLATION:

Deficiency Post-closure:
VIOLATION:

.

ceo ,t?~ 'C-A.-tL

d~ L""sc,y-<vo.,t.Q,

Results:

Document Amount Sudden: ~t \ H

~ FAIL

1." .s.c, r= "_"-".

1..'"

r>

..-fc,',(

('

Y',

"' ~'"

U
9 ~ <'. L,

r',,,

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.0.

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!-\...."'.

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a. \.' c:

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Document

7

COMMENTS

1\,

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L'CL6,~, '1 -

'""

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D

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I '" r::..:.. ~ ~/\A.r ?

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FR COORDINATOR

FR ?1 (8/94'

<

/.,;

7\ 1 :2- lOb
DATE

c!)..-

",.tI

t1.-..o..

C'o C. . (h_ .
(.-{ .0. __

~ .1"..,.

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--yo !? Vl" Q

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r~'
, .'-.--:.
. l,'\ ~'~""'-? L"" _. .-t,
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,
1= R 'lIP" , P.,-., . .('-1~,_clA "'\~(/' "'~t..-.."''''?,-=t. ,""""---0>....... J"'~
+I~
rJr.,. I I...., VEUR \; I cl\ \ .I.,~ ;, ., .... S \A 'r~~_ ~.... _( _l:':,..f)- ~ ~~ c'...... ,'e> J C-<,w . \"- v. r;: II. ,_ .
".

FAI L

Amo~Non.Sudden:
Deficiency ~Sudden:

,QQ., ;""" \ ~ ;:-M,t.L~.o

~ "'--~J

0~

Res ults : PASS

o

,
. &-,. "', ~ l

AIL

NON-SUDDEN LlA70VERAGE
Document Type:

Deficiency Sudden:
VIOLAnON:
See_

?

/

/

/

/

5",,,, C~,'\A. ?\VO-.l~ .. ~~

SUDDEN LIABIUTY COVERAGE
Document Type: Lic.b, L.~

/~

FINANCIALASSURANCE .FORPOSTCLOSURE
Document Type:

a ,.....vo..'

i '" ...I

o

.,

..L._ \

q~~~1 1~~?Jjr~!~

.

Department of Toxic Substances Control
Edwin F. Lowry, Director
1011 N. Grandview Avenue
Glendale, California 91201

Winston H. Hickox
Agency Secretary
California Environmental
Protection Agency

Gray Davis
Governor

FINANCIAL RESPONSIBILITY REVIEW FINDINGS

EPA 10 NUMBER:
FACILITY NAME:
SITE LOCATION:

WORKSHEET:

- Jf
;

Gill
;
0I 0 0

cet:

(eE

20 f l, goR

- "(1 20 ii, 8.0 S- X / Oln
- it 20~ sst X /,015

-

-

:$

206, 85;:;
71 20"( 959

.

/'
,
Financial Responsibility Coordinator: <::' &1(.."., \ ",'1..1
~

(R)

Printed on Recycled Paper

Date:

. I }I

2.... \ (! f")

KINSBukSKY

8~u~ .

INL.

re o

10

~~ ~ ~

r.

l O ' LO

V4

EXHIBIT 1
CLOSURE COST ESTIMATE

3.2.1

Inventory Rr:rn.oval
Non?lead Acid Batteries
Lead Acid Baru:ries
C.9.talyuc Converters

840,000

Precious Metals
Bulk Waste
W.,tt GeneraJed On Site
Liquid wastes from TmJes

27.339

Ills
Ib,
Ibs
Ibs
Ibs
lb,
g>J

8
2
?2
7

2, 6
I, 2
2

Procedures (or Sampli ng and A..nalysis

3 .3 .i Pre?Sampling lrup<<:tion
Pct:ionnel

Profess ional Engint:er (PE)
Regist<red Geologis< (RG )

hrs
hrs

3.3.3 Hand Auger Drilling and Shallow Soil
Health & S.fety Pun

Progr:1rn

I,
Is

Utility Clearance

Personnel
hn

Stafr GeologiS!
Project/Registered Geologis t

1.920
800
800

hr,
d.y

Co ncrete Corings

Equ ipment and Materials
Field Vchicle
Hand Equipmc:.nt (augers/samplerS)
Photoionizadon DelbCtor (PID)
Bacxfill Slurry (cement/bentonite)
Decontamination Marerials
Profil ing F~es (Coring.sJCunings )

4
4

day
day
day
cy

Is
ea

200
120
120

drum
drum

Disposal of Cooc rete Corings
Disposal of Soil Cuttings

Laboratory Analyses
CCR Meuls

32

pH
Mercury
Cyanide

32
19

1

.a

S.

ea

36
63

<>

e.

3

3
3
3

3.3.4 QAlQC Program
Persoo.nd (Data Assessment)
Senior Geologist

hI>
hI>

Project G(:ologis(
Laboratory Analyses
CCR Mews
pH

3
3
J

eo
e.
eo

Mercury

3

(

.311019S fQ 1: 4.2 PM

Png.l
FE3- 16- 199 9

16: 44

71 4 44 1 0857

E.thibltLl..IJ . ?XHJmT 1 0)

97%

P.04

," ;:;

...

EXHIBIT 1
CLOSURE COST ESTIMATE

4

Decontamination and/or Disposru
3.4.2 DecontAmination Proctdures

Concrete Areas
Triple Rinsing (Are, 62.675 fr')
DOT-.1pproved Storl.ge Container
Tank>, Pipes &: Selecn:d Equipment
SOO-gallon Portable Tank
DOT -approvod Stonge Container
Triple Rinsing of TaokslPiping

Is

4

Is

I,

Is
Is

4

3A.3 DecorrUmin.tion An.lyses
Laborltory Analyses (Con.rel< RiruaLe)
CCR Me",ls

ea-

3
3

p.H
Mercury
Cyanide
LaboratOry Analyses (Equipment Rimate)
CCR Merals
pH
Mercury
Cyanide

3
3

e3

3
3

ea
ea
ea
oo

3
3
3
3

Is
Is

S

hOlm
hours

3
3

hours
bours

3
3

hom,

3

I'll'"

3

3 .4 .5 StructUf'e Demolition and ReffiO'\'al

Tanks, Piping, and Equipment Demolition
Recycling of Tank, and Equip=nt
4.0 005urc Certification

Engineer oversight:

Senior

En.gine~r

20

Assistam Engine.er

Certified fndustrial Hygi<ni.<t
Administrative Cost fo r CBPC staff
Administn.uvc Costs for CBPC
Clericgl Swf

Report Prepantion.
Professional Certification and
Adminiscrative COSts

NtA .

S170,673

TOTAL

$34,135

CONTfNGENCY (20%)

$104,808

TCYf AL COST ESTlMA TE

Notes: (l)
0)"
(3)
(4)
(5)

(6)
(7)

(8)

Per Deuil Sheet NI
TC311sporution coses are included in this esdm:lte
Laboratory costs for these methods acc based on;)' s(:lnd.l/d rum?uound time (PACE . Inc.)
Per D.t>il Sheet 112
TC:lruporution Costs
Assumes 5 roll-off containers with 40,000 lb c~p.dciry each
No disposal costs for precious me(JJs per dgrc~ment between KBSI and DTSC, transporution cost
at SO.005tlb is includ,,"
)1l0198@ 1:1l2 PM
Per Detail Sheet #3
Erltibitl.ili . EXHrBIT \ O}
Page 2

....

FEE- 16-1999

16:44

714 441 0857

97%

P.05

.

,
RCRA FINANCIAL ASSURANCE CHECKLIST
FOR CWSURE/POST-CWSURE INSURANCE
(page 1 of 3)

Parent Company Name: _ _ _ __ _ __ _ __ _ _ __ _ __ __ __ __ _
ParentCompanyAdd~s:

Facility Name:

_ _ __ _ __ __ __ __ _ __ _ __ _ __ __ _

K / n;, b /..-f Y.s" k 7 1317Tlze Y3 >

i11..-(. .

Facility Address: 13 1ft Nor!l. . [e.'Y'-V'" St.'P_~'..t;

0)(u," . l~

..County in which Facility is Located:
EPA I.D . Number:

Iln c, ).el;41, t'lt :7 '28"",,1

()
CI'J:2 OS'g SoL,
/38
/
,

/

Facility Contact Phone Number: -\,,(~Z'-"/-.:
? {"-:1?"'")-LZ'-'."'3'""!?"
'-==-8~5""'/"..C/.'? __ __ _ _ __ _ _ _ __ _
Instrument Covers:

Closure

Land Disposal Facility:

Yes

~

Post-closure

0

No

5tee.d/adJ-

Insurance Company Name:

f"?1Sl H<f21(Q

Insurance Company Address: ILt 00 /br,e-'Y"f u~
Insurance Company Contact:

lQ?""

,'7)(1

0

~
C~0

TJ

LA 11."-, Sd..?l.A.v."v.j,U"7} 7 Ii 6 0 ) 2(,

nL.II-h 1 22<, n,!;,,;,
I 7

1; / <t., Ypf'" (

f

9

Co. h 14\7 11 /1- 3 11

_7/

"-

Insurance Policy Number: _.J..P-'~'=-""k~3"'6'_.
_5"-5""_
-~5"_3"_7
.?_'_
-_"O'_"~
':f~=-----_ _ _ _ _ _ __ _
I

b

Effective Date of Policy:

/30 /1)0

D ,<../...:.
Expiration Date of Policy: --=6=-'LI:::.3_
19-'../_ __ __

Amount of Closure
(Facility Submittal) :

II 2/5,, z.Yl

Source Document: ::P Dc.
Date:

/ / ~S

~/') /0 n

Amount of Post-closure
(Facility Submittal): ---1/'---

Date: _ _ __ _

_,L/ __
~~----

"* IJJ;J~ .Jc. J0l<L-!~>VV

r

j

kb 7?"'~-' /'i "'I .5,~tNV

J/"l:!f

.59 2. o o/,&. g

Source Document:
Date:

I

Source Document:

Amount of Closure .:it
(Agency Approved) : ..z:$r....=2.=-=Q-'~r_'_5'-=S'""'
-5''-------

cc_e..-, f. St.,6?.,.,/1..:d '"
/

*8

p ,/., r
.

/

Amount of Post-closure
? _ __ __ _
(Agency Approved): _ _--"-#'7'/'-'/1'-'
Source Document: _ _ _+1_7___
Date:

/

___ _

- ------------------------

RCRA FINANCIAL ASSURANCE CHECKLIST
FOR CWSUREJPOST-CWSURE INSURANCE
(page 2 of 3)
YES

NO

[2( 0
g'

0

[L( 0

0"

0

0

0

0

0

0

0

t 0

0

,

i,

~

-< 0
J- ()\

"1 "'-

. :;. ,.,)

'---t'
!.

. )

.,,)
-"i

<0'\
-,b

~.
j
L_ <

<j

cl "

.s

\-

Has a certificate of insurance been submitted to the Regional Administrator as
specified in 40 CFR ?264.134(e)(1)/40 CFR ?264.145(e)(l) and 40 CFR
?265.143(d)(1)/40 CFR ?265.145(d)(1)?
Does the certificate of insurance contain wording identical to the wording specified
in 40 CFR ?264.151(e)? (40 CPR ?264.143(e)(2)/40 CFR ?264.145(e)(2) - 40
CFR ?265 .143(d)(2)/40 CPR ?265.145(d)(2>>
Is the insurance policy issued by an insurer who is licensed to transact the business
of insurance or who is eligible to provide insurance as an excess or surplus lines
insurer in one or more states? (40 CFR ?264.143(e)(1)/40 CFR ?264.145(e)(1) 40 CPR ?265.143(d)(1)/40 CFR ?265.145(d)(1>>
Has the policy been issued for a face amount at least equal to the current closure
and/or post-closure cost estimate(s) except as provided in 40 CFR ?264.143(g), 40
CFR ?264.145(g), 40 CFR ?265 .143(f), and 40 CPR ?265.145(f)? (40 CFR
?264 .143(e)(3)/40 CFR ?264.145(e)(3) - 40 CFR ?265 .143(d)(3)/40 CFR
?265.145(d)(3>>
Does the insurance policy gua.raptee that funds will be available to perform closure
and/or post-closure activities whenever such activities commence? (40 CFR
?264.143(e)(4)/40 CFR ?264.145(e)(4) and 40 CFR ?265.143(d)(4)/40 CFR
?265 .145(d)(4>>
Does the insurance policy guarantee that once closure and/or post-closure activities
commence, the insurer will be responsible for paying out funds, up to an amount
equal to the face amount! of the policy, upon the direction of the Regional
Administrator, to such party or parties as the Regional Administrator specifies?
(40 CFR ?264.143(e)(4)/40 CPR ?264. 145(e)(4) and 40 CFR ?265 .143(d)(4)/
40 CRF ?265.145(d)(4>>
Does the insurance policy contain a provision allowing assignment of the policy to a
successor owner or operator as specified by 40 CFR ?264.143(e)(7)/40 CFR
264. 145 (e) (7) and 40 CFR ?265 .143(d)(7)/40 CFR ?264.145(d)(7)?
Does the insurance policy contain a provision that the insurer may not cancel,
terminate, or fail to renew the policy, except for failure to pay the premium? (40
CPR ?264.143(e)(8)/40 CFR ?246.145(e)(8) and 40 CFR ?265.143(d)(8)/40 CFR
?265.145(d)(8>>?

The term "face amount" mean s the total amount the insurer is obligated to pay
under the policy.

?,
RCRA FINANCIAL ASSURANCE CHECKLIST
FOR CWSURE/POST-CWSURE INSURANCE
(page 3 of 3)
YES

NO

Is the facility in compliance with all c1osurelpost-closure insurance requirements as
specified in 40 CFR ?264. 143(e)/40 CFR ?264.145(e) and 40 CFR ?265 . 143(d)/40
CFR ?265. 145(d)?

COMMENTS:

b~ ~g .

~~ ,.:~ t\" . \ '~-fflO {' ~"'--"'-- (/\ \.j ~ ,J ,L
C""-=t d) L, S:\.\?):-?o' ( g, / t-N>... J..,.. . .:i, L- 'Wo...QJ:;

(' .1 ,,.e , .o... c . .

Reviewed by: __c-...cc-~::::M..",-~=.::.~~.~_==-_ _ _ _ _ __ _ _ _ _ __ _ __

Date:

7

1)'2-\
i

CJ e.,

~

otT.Dc Subot'''aI eootm

CERTIF'ICATE OF INSURANCE CLOSURE/POST CLOSURE
If additional space is needed, add attachment.
Iosurer Name:

Address

Steadfast Insurance Company

losured Name:

Kinsbursky Bros. Supply, Inc.

(Enter

Clo~ure

and Post Clo3ure

License Number:

2852.P

1400 American Lane
Schaumburg, IL 60196-1056

Issued by State 0(:

DE

Address:

1314 N. Lemon St., Anaheim, CA 92801-1201

Amount~

SeparatelYi

i:F;:~~;:~;~mn:;~;;~ ;:~;:e
Face

Name

Kinsbursky Bros. Supply,
Inc.

Address

1314 N. Lemon St.,
Anaheim, CA 92801-1201

PLC 36-55-537-04

Identification
Number

CAD 088504881

Amount

Amount

$215,239

Effective Date

F_Am<>unt

6/30/2000

$215,239

.

Insurer Certification
The Insurer hereby certmes that it has iSsued to the Insured the policy of insurance identified above to
provide rmanclal assurance for Closure 0 Closure and Post Closure Care 0 Post Closure Care 0 for the
facilities/transportable treatment units (TI'Us) identified above. The Insurer further warrants that such policy
conforms In all respects with the requirements of California Code of Regulaticns, Tltle 22, Division 4.5,
Chapter 14 and 15; Article 8, Section 66264.143, 66264.145, 66265.143 and 66265.145 as applicable.
The Insurer certifies that it will not cancel, terminate, or fail to renew this policy except for failure to pay
the premium, and that the automatic renewal of the policy provides the insured with the option of renewal at
the face amount of the expiring policy. If there is a registered or certified mail to the owner or operator and
the Department of Toxic Substances Control (DTSC), cancellation, termination, or failure to renew may not
occur, however, during the one hundred twenty (120) days beginning with the date of receipt of the notice by
the owner or operator and the DTSC as evidence by the return receipt. Cancellation, termination or failure to
renew will not occur and the pollcy will remain in full force and effect in tbe event that on or before the date
expiration:
(1)

The DTSC deems the facility/TID abandoned; or

(2) The permit Is tenninated

01?

revoked or a new permit Is denied by the

DTSC; or

DTSC 1138

(O~/95)

(Formerly DBS 81(4)

(3) Closure l'!i ordered by the DTS<
or

" any other State or Federal agency,

a court of competent jUrisdiction;

(4) The owner or operator Is named as a debtor in a voluntary or involuntary proceeding under Title 11
(Bankruptcy) U. S. Code; or
(5)

The premium due Is paid.

Whenever requested by the Department of Toxic Substances Control of the State of CalifornIa, the Insurer
agrees to furnish to the DTSC a certified copy of the original policy listed above, iI!c1uding all endorsements
thereon.
In the event this policy Is used in combination with another mechanism, this policy shall be considered (insert
"primary" or "excess")
primary
coverage.

The parties below certify that this document is being executed in accordance with the requirements of Article
8!lf Chapters 14 and 15 of Divlslon 4.5, California Code of Regulations.

Authorized Signature of Insurer .~---;7
Typed or Printed Name of Person Signing

L'

,

Authorlzed
Representative

Paul J. Kinni

Witness of Notary Signature L;1i-tlAiI,',( /~1Y0/G
Coynty of San Francisco)
State of California)
s.s.

Title

Date

7/5/00

I

PRIVACY STATEMENT
This Intormatlon is requested by the Department of Toxic Substances Control under Health and Safety Code, Section 25246, in order to
verify adequate linancial-...:nce olha:zardous WINe facilities/tranle 'treament units (TTU). Completion of the form i'! mandatory.
r ... ~",,-.ce of;:::t =~ the rO<"ll! k denial 01 a perniit to operate a hazardous waste racility.rITU. Information may be provided
to the U. S. EnvirollllJental Protection Agency, State Attorney General, Air Resol1I'CeS Board, California InUgrnte<i W,-,sU M=ao;"""=
Board, Energy lUsource>l Comervation and Development Commission, Water Resol1I'CeS Control Board, and California Regional Water
QuaIiIy cOOtroI Boards. For IIIOrt infonnation or aa:rso; to your records, contact the Department or Toxic SnbstaOces CODtnJl, 400 P Street,
P.O. Box 806, Sacramento, California, 95812-0806, (916) 324-1826.

.'.

DTSC 1158 (0!5/95) (Formerly DRS 8104)

PlIjIe lor 1

RCRA FlNANCIAL ASSURANCE CHECKLIST
FOR LIABILITY INSURANCE
(page 1 of 4)
Parent Company Name:
Parent Company Address:
Facility Name:

L<. ,. Yl :2. b '" ~ .5 1<. ~I

,

J

':;{

,

r-e--()JC d

, /'VLL '

ot().tIL L e "''-/'" .5'(>, e.eJ

/ ," II.;

Facility Address:

/?
I ,::J

?

County in which Facility is Located:

d

eC:llJ ,; (O./b

Facility Contact Person!ritle:

'

<; (i'JA,.

Year For Which Audit Is Conducted:

',"l'3"l

-2 0

Yes

Land Disposal Facility:

Sr'; r:J cd .l4A/-

Insurance Company Name:

(/

()

j

0

0

0

~

l21.

E71 v , ffj-fy-M

/ D ;'re f ,{;,'

NoGY"

s: lj ~~,....,.1?1.C_~ r.m-h'l'(j
fI

I!t, DO Arl!;;!-:LI'~ IA~ <;'~i"e.""""""/''''''7> IL ,50/96
7

Insurance Company Address:

Insurance Company Contact: 'l2.un talC.
I

&,

Insurance Company Contact Phone Number:
'2 ; bs-hq
(;

Effective Date (Sudden):

ie/no > cA '7 2;s-o I

8 YL6.

( 71 Ii ,) 733 -

Facility Contact Phone Number:

11-71(;;

()
" ",?i L,
_,~Cn'L4 <2.. ' CD!=!

CA-J,2 Ogg So LI 881

EPA I.D, Number:

?

Expiration Date (Sudden):

CO, i170 ""

,/)(d

~

tZ.,IJ
I

71; {1 _ 3 LI2 L
C7/~2
>

,..-:=

Amount Per Occurrence, Sudden
(Facility Submittal): f! / t1i/L,~

DaLe:

/01..'1-2.
)

72.Z <;.c.
,/'3.2

"

116

~

'

~PL C 71-o/-73c -o5 Ex=

Nonsudden: Primary

Source Document:

/

Expiration Date (Nonsudden) :

Insurance Policy Number(s): :
Sudden:

It/' {,4

Effective Date (Nonsudden):

f)

'

,Ai / ltJ:

Excess

c

Amount Per Occurrence, Sudden ,
(Agency Approved): ;11 I Hd!iw-v'-Source Document: CG,26 Ir,/L(7 (,1;-0 z..'I" LeA..

DaLe:
'

"

Annual Aggregate Amount, Suddetl '
(Facility Sub mittaI): IF 2 ti/ Pher"

Source Document: 'i) iSc-

DaLe:

!:z,1.< 1i.2'i

/0 ,

1160

' Annual Aggregate Amount..- Su?eiJ
(Agency Approved): -11 7- H;:{!f"s-vSource Documen't: 6lU;

DaLe:

I!,

I i, 7

1: t k

'l- 'J,-

c.uL

RCRA FINANCIAL ASSURANCE CHECKLIST
FOR LIABILITY INSURANCE
(page 2 of 4)
Amount Per OCcurrence", Nonsudden
(Facility Submittal): _ _ _ _ _ _ __
Source Document: _-,-_ _ _ _ _ _ __
Date:

-------------

"Amount Per Occurrence, Nonsudden
"~
(Agency Slate Approved): --~,..L
~
'-----Source Document:
Date:

~

~

~~-----------

Annual Aggregate, Nonsudden
(Facili ty Su brrii ttal): _ _ _----::~""----

Annual Aggregate, Nonsudden
(Agency Approved): _ _ _ _ _ _ _ __

Source Document..:.:-'""""'==--_ _ _ _ _ _ __

Source Document: _ _ _ _ _ _ _ _ __

Date: ~~------------

Date:

-------------

The facility's insurance policies are:

o

Amended by a Hazardous Waste Facility Liability Endorsement. (40 CFR
?264.l47(a)(1)(i)/40 CFR ?264.147(b)(1)(i))

1/1"'
U
Evidenced by a Certificate pf Liability Insurance. (40 CFR

o
YES

?264.l47(a)(l)(i)/40 CFR ?264 .14 7(b )(l)(i))
Not demonstrated through the use of either.

NO

o
o

Has a signed duplicate of the Hazardous Waste Facility Endorsement or the
Certificate of Insurance been submitted as required by 40 CFR ?264.l47(a)(l)(i)
and 40 CFR ?264.l47(b)(1)(i)?
Does the the Hazardous Waste Facility Liability Endorsement or Certificate of
Liability Insurance contain wording identical to the wording specified in 40 CFR
?264.l5l(i) and 40 CFR ?264.l5l(j), respectively as required by 40 CFR
?264.147(a)(1)(i) and 40 CFR ?264.l47(b)(l)(i)?

o

o

Neither form submitted

Is the insurance policy issued by an insurer licensed to transact the business of
insurance, or eligible to provide insurance as an excess or surplus lines insurer, in
one or more States as required by 40 CFR ?264.l47(a)(l)(J..i) and 40 CFR
"
?264.l47(b)(1)(ii)?
Best's Insurance Rating: _ _

RCRA FINANCIAL ASSURANCE CHECKLIST
FOR LIABILITY INSURANCE
(page 3 of 4)
YES

NO

GiD
o

0

Does the owner or operator have and maintain continuous liability coverage for

sudden or accidental occurrences in the amount of at least $1,000,000 per
occurrence with an annual aggregate of at least $2,000,000, exclusive of legal
defense costs as required by 40 CFR ?264.147(a) and 40 CFR ?265.147(a)?
If the facility is a land disposal facility, does the owner or operator have and
maintain continuous additional liability coverage for nonsudden accidental
occurrences in the amount of at least S3,OOO,OOO per occurrence with an annual
aggregate of at least $6,000,000, exclusive of legal defense costs as required by
40 CFR ?264.147(b) and 40 CFR ?265.147(b)?

I~l Not Required

o

Has the owner or operator chosen to satisfy the requirements for "Liability Self
Insurance" as specified in 40 CFR ?264 . 147(f) and (g) and 40 CFR ?265.147(f) and
(g)? If yes, use financial test/corporate guarantee checklist.

o

Are any of these five mechanisms employed in conjunction with liability insurance
to demonstrate the required liability coverage? (40 CFR ?264.147(a)(6)/40 CFR
?264.147(b)(6) - 40 CFR ?265.1~7(a)(6)/40 CFR ?265.147(b)(6>>. If yes, indicate
the appropriate mechanism(s).

0
0
0
0
0

o

CO~:

Corporate Guarantee
Letter of Credit
Surety Bond
Trust Fund

If formally requested, has a signed copy of the insurance policy been submitted as
specified in 40 CFR ?264.147(a)(l)(i) and 40 CFR ?264.147(b)(1)(i)?

o
o

Financial Test

Not formally requested

Is the facility in compliance with all Liability Assurance requirements as specified
in 40 CFR ?264.147(a) and (b) and 40 CFR ?265.147(a) and (b)?

____________

~

___________________________________

RCRA FINANCIAL ASSURANCE CHECKLIST
FOR LIABn..ITY INSURANCE
(page 4 of 4)

COMMENTS (con't): _ _ _ __ _ __ _ _ __ __ _ _ _ _ _ _ _ _ __

Reviewed by:
Date:

C C.v1C(

7 \ \ 2... \

C I.,' _y
rI" .,

00

Department olToxi~ Sa'hsteno'l Coatrol

LIABILITY CERTIFICATE OF INStTRANCE
If additional space is needed, add attachment.
AcId=s :

Insurer Name:

Steadfast Insurance Companv

License Nwnber:

2852P

1400 American Lane
Schaumburq? IT. fiCll96-1056

Issued by State of:

Address:

Insured Name:

Ki.nsburskv Br others . Inc . .
Toxco . Inc.

1314 No . Lemon St- ? Anaheim . CA 92801

Hazardow Waste FacllltieslITU. Covered: rEnter Information For Each Facilitv!ITUl
NAME OF

DE

LIMITS OF LIABILITY

ADDRESS OF

HAZARDOUS WASTE

SUDDEN-

FACll..ITYrrru

FAcn.rrYrrrtJ

OCCURRENCES
EACH OCCURRENCfJ

NONSUDDENOCCURRENCES
EACH OCCURRENCFJ

ANNUAL AGGREGATE

ANNUAL AGGREGATE

AMOUNT

AMOUNT

FACIUfYnTIJ

lDNUMBER

Kinsburskv Broth, r s . 1314 No. Lemen pL.
CAD 088504881
Inc o. Toxco, I nc. Anaheim . CA 92801

$1/ 000,.000/$2,000 000

.
Effecuve D*

Po&,. Nwnh<<

PLC 79-01-750-05

8/25/99

NOr

COVERRD

/

/

/

/

/

/

Toui

$1;0001 000/$2,000,

/

rJ5j . NOT CCVERED
/

o Excludmg legal costs and deducttbles

INSURER CERTIFICATION:
1.

This eridorsement certifies that this policy has provided liability insurance covering bodily injury and property
damage in connection with the insured's obligation to demonstrate financial responsibility under California Code
of Regulations, Title 22, Division 4.5, Chapter 14 and 15, Article 8, Sections 66264.147 and 66265. 147. The
coverage applies to the above listed facilities/transportab le treatment units [TTUsJ in the amounts listed for
sudden lind/or nonsudden occurrences or both, and are exclusive oflegal defense costs.

If the endorsement is for an excess insurance policy, complet e the following sentence:
each occurrence and $
annual aggregate in excess of the
underlying limits of $
each occurrence and $
annual aggregate."
.. $

DTSC

1l~

(OS/95)(Fonnerly DHS 8107)

Page 1 or 2

2.

The Insurer further
[a]
[b]

[c]
[d]

[e)

certifi~

. I-t~

_ollowing with respect to the insura? - ..described above:

BanJauptcy or insolvency of the insured shall not relieve the Insurer of its obligations under the policy.
The Insurer is liable for the payment of amounts within any deductible applicable to the policy, with a
right of reimbursement by the insured for any. such payment made by in the Insurer. This provision does
not apply with respect to that amount of any deductible for which coverage is demonstrated as specified
in California Code of Regulations, Title 22, Division 4.5, Chapter 14 and 15, Article 8, Section
66264.147 and 66265.147.
Whenever requested by the Department of Toxic Substances Control [DTSC], the Insurer agrees to
furnish to DTSC a signed duplicate original of the policy and all endorsements.
Cancellation of the insurance, whether by the insurer or the insured, a parent corporation providing
insurance coverage for its subsidiary, or by a firm having an insurable interest in and obtaining liability
insurance on behalf of the owner or operator of hazardous waste management facilityrrru, may OCGur
only by sending notice of cancellation by either registered or certified mail to DTSC. Cancellation will
not be effective until after th", e{CJJiration of sixty [60] days after receipt of notice of canc~!Ia!ion as)
evidenced by the returned receipt.
.
.
Any other termination of the insurance may occur only by sending notice of cancellation by either
registered or certified mail to DTSC. Cancellation will"not be effective until after the expiration of
thirty [30] days after receipt of cancellation as evidence by the returned receipt.

The party below certifies that this document is being executed in accordance with the requirements of
California Code of Regulations, Title 22, Division 4.5, Chapter 14 and 15, Article 8, Sections 66264.147 and
66265.147, and that the Insurer is licensed to transact the business of insurance, or eligible to provide insurance as an
excess o"r surplus lines insurer, in one or more states.

Authorized
Representative

Authorized S~r lruurer

L/~

Title

.

Typed or Printed Name of Person Signing

Dale

10/22/99

Paul J. Kinni
Addre3S 0/ Penon Signing For lruurer

44 Montgomerv St . , San Francisco, CA 94104-4801

PRIVACY STATEMENT
"This information is requested by the Department of Toxic Substances Control under the Health and Safety Code, Section 25245 in order to verify
adequate financial assurance of hazardous waste facilities!transportable treatment units. Completion of the form is mandatory. The consequeoce of
not completing the form is denial of a pennit to open1te a bazardous waste facilityfTIU. Information may be provided to U.S. Environmental
Protection A?,ency , State Attorney General, Air ~= BoanI, California Integrnted Waste Management Board, Energy Resources Conservation
and Development Commi33ion, Water Resources Control Board and California Regional Water Quality Control Boards. For more information or
access to you records, contact the Department of Toxic Substances Control , P .O. Box 806, 400 P Stree~ Sacramento, California, 95812-0806,
[916J 324?1826.

DTSC 1160 (05195)(Fonnerly DRS 8107)

Page 2 of 2

S~ate of Califomia . Cafifomis EnYironmfmtaJ Pro '

"on Agency

Department of Toxic Substances Control

FINANCIAL RESPONSffiILITY REVIEW REQUEST
Senior Inilial .?_-"1""-"'----

Financial Responsibil ity Ana lyst
Person Requesting Review

~l?f1 1,.0 i !II'O:Yns'- t-L{J/"Q...~et<'6'(

Add ress:

r.3I'1 IV, L'e rVlQYl

~t-

C1v\.(}--li\r~i tVl I C4 0)....~ 0 )
Phone No.:
DOCUMENTS !DENT/FIN G THE

CLOSURE/POSTCLOSURE COST

TE &

TE OF THE EST/MATE MUST

Closure
PostC los

Standardized Permit

Conditional ly Authorized

Series A

Series B

Series C

Series Small Qua..nity C

Conditionally Exempt

SI.OOO,Ooo Per OccurnncclS2,OOO,OOO
S500,000

Annual Aggregate

Per OccurnncdSI ,000,000 Annual AggregaLc

SJOO,OOO

Per OccurnncelS600,000 Annual Aggregate

S 100,000

Per OccurrancelS200,OOO Annual Agg:rcgat.e

Exempt from liability requ irement until Janua.ry t, 2000
I

CME

FR ?

I (/()I94)

O&M

A TTA CH ANY ADDITIONAL fNrURMA TI{)N TO TillS PIICI::

Variance

Attachment 5

DATE : 06/08/2000 S ITE: GNB DISTRIBUTION CENTER, INDUSTRY
INSPECTOR : WI LLIAMS-MOREHEAD
DESCRIPTION: Lead stored in pails for shipment to GNB Technologies,
Inc. in Vernon
Phot o 1

DATE:06/08/2000 SITE: GNB DISTRIBUTION CENTER, INDUSTRY
INSPECTOR : WILLIAMS-MOREHEAD
DESCRIPTION:Used Pb-Acid batteries placed in truc ks to be shipped
to GNB Technologies, Inc.
Photos 2 & 3

..

DATE: SITE: GNB DISTRIBUTION CENTER
INSPECTOR: WILLIAMS-MOREHEAD
DESCRIPTION: The loading and unloadi ng
warehouse.
Photo 4

area

located

in

the

DATE : 06/08/2000 SITE: GNBDISTRIBUTION CENTER, INDUSTRY
INSPECTOR: WILLIAMS-MOREHEAD
DESCRIPTION: The area in the warehouse where used Pb-Acid batteries
are stored, prior to being shipped to GNB Technologies, Inc . For
recycling .
Photo 5

DATE:06/08/2000 SITE: GNB DISTRIBUTION CENTER , INDUSTRY
INSPECTOR: WILLIAMS-MOREHEAD
DESCRIPTION: The area in the warehouse where used Pb-Acid batteries
are stored , prior to being shipped to GNB Technologies, Inc. For
recycling.
Photo 6

DATE:06/0B/2000 SITE: GNE DISTRIBUTION CENTER, INDUSTRY
INSPECTOR : WILLIAMS-MOREHEAD
DESCRIPTION: The area in the warehouse where used Pb-Acid batteries
are stored, prior to being shipped to GNB Technologies, Inc. Fo r
recycling .
Photo 7

...

DATE:06/0S/2000SITE: GNB DISTRIBUTION CENTER, INDUSTRY
INSPECTOR: WILLIAMS-MOREHEAD
DESCRIPTION: The area in the warehouse where used Pb-Acid batteries
are stored, prior to being shipped to GNB Technologies, Inc. for
recycling.
Photo S

DATE:06/08/2000 SITE: GNB DISTRIBUTION CENTER, INDUSTRY
INSPECTOR : WILLIAMS-MOREHEAD
DESCRIPTION: The area in the warehouse where used Pb - Acid batteries
are stored, prior to being shipped to GNB Technologies, Inc. f o r
recycling.
Photo 9

DATE:06/08/2000 SITE: GNB DISTRIBUTION CENTER, INDUSTRY
INSPECTOR : WILLIAMS-MOREHEAD
DESCRIPTION: The area in the warehouse where used Pb-Acid batteries
are stored, prior to being shipped to GNB Te chnologies, Inc. f or
recycling.
Photo 10

----~

DATE:06/08/2000 SITE: GNB DISTRIBUTION CENTER, INDUSTRY
INSPECTOR: WILLIAMS-MOREHEAD
DESCRIPTION: The area in the warehouse where used Pb-Acid batteries
are stored , prior to being shipped to GNB Technologies, Inc. for
recycling.
Photo 11

...

DATE:06/08/2000 SITE: GNB DISTRIBUTION CENTER, INDUSTRY
INSPECTOR: WILLIAMS-MOREHEAD
DESCRIPTION: The area in the warehouse where used pb - Acid batteries
are stored , prior to being shipped to GNB Technologies, Inc. for
recycling.
Photo 12

---------

DATE:06/08/2000 SITE: GNB DISTRIBUTION CENTER , INDUSTRY
INSPECTOR: WILLIAMS-MOREHEAD
DESCRIPTION: The area in the warehouse where used Pb-Acid batteries
are stored, prior to being shipped to GNB Technologies, Inc. for
recycling.
Photo 13

DATE: 06/08/2000 SITE: GNB TECHNOLOGIES
EPA ID #: CAD 097 854 541
INSPECTOR: WILLIAMS-MOREHEAD
DESCRIPTION: The surface impoundment, currently being used as a
storm water collection pond. No free-standing liquid or sludge was
noted in the pond.
photos 14 & 15

DATE: 06/08/2000 SITE: GNB TECHNOLOGIES
EPA ID #: CAD 097 854 541
INSPECTOR: WILLIAMS-MOREHEAD
DESCRIPTION: The surface impoundment, currently being used as a
storm water collection pond. No free-standing liquid or sludge was
noted in the pond.
photos 16 & 17

DATE: 06/08/2000 SITE: GNB TECHNOLOGIES
EPA ID #: CAD 097 854 541
INSPECTOR: WILLIAMS-MOREHEAD
DESCRIPTION: Installation of the drop-out box. The three large
tanks in the background, are a part of the overflow system.
The
area covered with gravel is where the drop-out box will be
installed.
photos 18 & 19

DATE: 06/08/2000 SITE: GNB TECHNOLOGIES
EPA ID # : CAD 097 854 541
INSPECTOR: WILLIAMS-MOREHEAD
DESCRIPTION:
Battery storage area 103, no violations observed.
photos
20

DATE: 06/08/2000 SITE: GNB TECHNOLOGIES
EPA ID #: CAD 097 854 541
INSPECTOR: WILLIAMS-MOREHEAD
DESCRIPTION: Battery storage area 104, no violations observed.
photos 21

DATE: 06/08/2000 SITE: GNB TECHNOLOGIES
EPA ID #: CAD 097 854 541
INSPECTOR: WILLIAMS-MOREHEAD
DESCRIPTION: Battery storage area 105, no violations observed.
photos 22

DATE: 06/08/2000 SITE: GNB TECHNOLOGIES
EPA ID #: CAD 097 854 541
INSPECTOR: WILLIAMS-MOREHEAD
DESCRIPTION:
Battery storage area 105, no Violations observed.
photos
23

DATE 06/08/2000 SITE: GNB TECHNOLOGIES
EPA ID #: CAD 097 854 541
INSPECTOR: WILLIAMS-MOREHEAD
DESCRIPTION: Battery storage area 106,
leaking batteries were stored opened.
photos 24

sev eral drums containing

Attachment 6

"

$..,. of c . _ - c.~omio

~

j
'

'

Prof' "<ion Aooncy

SUMMARY OF VIOLATIONS
,J~

.--;-

e./2;:XUVli' ["l/2/{)O '

I

"

On / lCiF.) 23 I jl.{,('. , ) V.I- o the DepartIIien1 of Toxk Substances Control (DTSC),
California EnViroDIDrntal PioLeCti on Agency. condut1ed In inspectiOll at:
Fac:ility Name:

_---'-r?.....fL.;;..;:;;;i'::,;;;.....:-'_-""...;C,-(..:.I.::..V(,:::;.(..;.:{O:;,.G<,";"..7~~?~.\..,....
....
~.:...f,!.;:
\ C:;,.'.?_ _ _ _ _ _ _ __
)

Facility Address:

EPA ID Number:

_C=-:.~,A
_7!.::.J-.:a
"",?I~
? '7-----!:/j:rJ
:..:::. J(_
. . ' --'
n;;
!..;t;
(k;..!l_ _ _ _ _ _ __

County 'Name:
I

As a result of that inspection, the violations of haurdous waste laws, regulationS, and'
requir=ents listed on the art2ch,ed pages were discovered.;All violations must be c:orrccted;
the actions you must take to correct the violations are listed with each viobtion. If you
disagree with any of the violations or proposed corrective actions listed in this Sllmmary of
Violations, you should inform DTSC. If you disagree with any of the violations listed in
Section I, you must give the inspector who issued the Notice to Comply a wrinen notice of
disagreement.

You muSt correct the violations listed in Section I: Minor Violations, Within'--~/I,;.,t:;
.::...._ __
days. Within five working days of achieving compliance, you must sign the statement
cenifying compliance at the bottom of Section I and rerum it to DTSC at the address
provided. ' A false statement that compliance has been achieved is a violatioD of the law and
punish2.ble by a tIDe of not less thaD $2,000 or more than $25,000 for each violation. DTSC
may reinspect this facility at any time. ,
DTSC will provide you a complete inspection repon within 6S days of the date of this
inspection. You may request a meeting with DTSC to discuss the inspectiOD or the findings
of the fqXln. The issuance of this summary of Violations does not preclude DTSC from
taking administrative, civil" or criminal action as a result of the violations noted iIi the
Sllmmary of Violations or that have no! been coiTccted within the time provided in the
Notice to comply.
Deparunent Representative,
Signature _ _ _ _ _ _ _ _ _ _ __
Title _ _ _ _ _ _ _ _ _ _ _ __
Date ___________- - - - DTSC

I3JIlS)

F-6

Page_cf __

6U11 of Calif ""nil ~ C.IHornil Environmental PrD1P- 'on

AoencY

.L-I_S_U_M
_ M_A_R_Y_O
_F_, V
_ IO_L_A_T_
I O_N_S----JI

Date:J%fl-?!fV
SECTION I: MINOR VIOLA TIONSINOTICE TO COMPL Y
Within five working days of aChieving compliance, you are required to sign the certification
below, and reOlTD it to DTSC at the above address. .
Failure to correct the violations and certify compliance within the time provided may-result
in the deparunent taking additional enforcement action. for these violations.

o-Hl t:3u...LlU'. .; ""''' , ~+'t..f,'iYI (p(jj..f!;[, 73 C!?'.fJ.) .
't~~iI( l ;YllA"~'v~ l6~ (j"l(!,)'lQ'L~h'~ b[,OJ ~'- y0 -L ~ud &M ?L.. =
6... (\..Le> ...Q"-r rtc\e.-8fx.C. GiL-it..,..... 'u1J-..f!.vi.tc, aiM- t't.. l"'''lU. bL ,W..C<./-i j
I{- I) \. h( <..~(J J i,, 'Ii. ~ j7.( os;;:.
c.f)-& toOt!

,

1

,

y

I certify under penalty of law that the above conutive actions have been taken and the
violations have been corrected, I am aware that these are significant penalties for submitting
false information.

Signarure ;....
, _ _ _ _ _ _-'-_ _ _ _ _ _-'--_ _ Date -'--_ _ _ _ __
Title _ _~_ _~-~-~--------

..
!lyse

- --

131951

Pagl _

F-7

- - - - -- -- -.......,-.,----:--:. .. ,.-,
-. -_._-----

--

of __

SUM. ,ARY OF VJOLATILNS

?/
.'

Facility Name: ~
Q~II...
'4!b5
? ~_ _ _ _ _--'-_ _

SECTION II: OTHER VIOLATIONS JKJ ' OR
.
.
MINOR VIOLA TIONS CORRECTED DURiNG INSPECTION

0

(CHECK APPROPRIATE BOX)

List of violations and complianu actions not included in Section I: Minor ViolationsINotice
to Comply

tt IV b'vLlC+ '(V<.\ .\-, ~ ' II-- ~ 6l ~ !. / ~ .
\~~ i,'-{,i{t+, t!..L,,,u't(' no!-' ,';V()l.Jk.- ji!.t'I \WtU..J.7 ~;"Ir7/'--/j

. {! :1L- ~6.)i;

l

L.
J
J ,,\*L.U\-Z ..e'11l . UPc
U0tK- \c

U}'(

I-lk.

~ t~t 1?;(1l' S
"

!.

.

(....t.0-,) ,

'r

rt-Lil/

hi.
d Shlt. .

"+t~q.- (;IV'-L

\1b -cC {;v '-'-.

DTSC

(-It
~-t~..z [,.. -, "'V'-(, ,"" 4 u+
'-'6-

./
ly1UL (kef.....

~.1.iJtD{ ILt~~<..L f-!-IC-/<,.

, !. r

y"': C. iI (,( ~

oJ

yO 6

()-r l~ L.

r ,"Fio....".' I/,

[/Ci

J.

>0.,

(;u:.J, lA,J,)L

o"t: {1l0 '>L. ( ,

&?:7b'6." I -J~ (&-)I-.?J

y.'C!-,/),--

I, ~/c.ii. '.. \".

l.v,",

1,;0",,'<L

'--I

(1?

,--j1t.1..

l';)//I';)

. . '

,uli

kL .....ii\ t<,d:.
,), 'J~Lr; L',~

.

PlIge_of_

1"-9

(3J9S)
__ r- " . o .

.-

.--- -

TAl\'K I"I'UMBER 3
pH Adjustment
Sodium Sulfate Solution

TANK CONTENTS:

SPECIFIC GRll.VITY OF CONTENTS:

1.02

pH OF COl'<'TENTS:

4 - 4.5

TANK SIZE:

9'-0" DIA x 9'-0" H

TANK MATERIAL:

Fiberglass Reinforced Plastic

TA:t-..'K CAPACITY:

4282 gallons

CORROSION PROTECTION:

Surface/ Barrier:
A TLAC
Structure: Isophthalic Polyester

38 2- 401 OA

b l end

CORROSION BARRIER COMPATffiILITY
WITH TANK CONTENTS:
ATLAC 382-4010A is adequate for sodium sulfate
solution. (A TLAC product catalog, Pg. 29)
)

IN-SERVICE DATE OF TANK:

March 1981

LIFE EXPECTANCY OF TANK: Re-evaluate before November 1993
REOUIRED CORRECTIVE MEASURES:
The following are items that need to be completed on Tartk No. 3 in order for it to be fully
certified according to the California Code of Regulations, Title 22 , Environmental Health
Standards-Hazardous Waste, Article 10, Tank Systems:

1.

Anchor lugs should be replaced with stainless steel anchor lugs.

2.

Inspect tank when the tank is empty.

3.

Replace existing anchor bolts and install 4 additional anchor bolts (8 new anchor
bolts, total) with 304 stainless steel 5/8" diameter HILT! HAS anchor system.
See GNB Drawing 1162A S8 .

4.

Install 4 new stainless steel anchor lugs as shown on GNB Drawing 1162A S3
and 1162A S8.

5.

Set up an inspection program to monitor the foundation since the original design
drawings do not show any reinforcement.

6

x

TANK NUMBER 6
Pump Tank
Sodium Sulfate Solution

TANK CONTENTS:

SPECIFIC GRAVITY OF CONTENTS:

1.10

pH OF CONTENTS:

9.0

TANK SIZE:

8'-0" DIA. x 9'-0" H

TANK MATERlAL:

Fiberglass Reinforced Plastic

TANK CAPACITY:

3,383 gallons

CORROSION PROTECTION:

Surface: 10 mil C-glass veil, reSt;l unknown
Barrier: resin unlmown
Structure: resin unknown

CORROSION BARRIER COMPATIBILITY
Based on visual inspection of liner with tank about
WITH TANK CONTENTS:
20% full , it appears that the liner is compatible with
the sodium sulfate solution.
IN-SERVICE DATE OF TANK:

February 1986

LWE EXPECTANCY OF TAI\'K: Re-evaluate before November 1994
REOUIRED CORRECTIVE MEASURES:
The following are items that need to be completed on Tank No. 6 in order for it to be fully
certified according to the California Code of Regulations, Title 22, Environmental Health
Standards-Hazardous Waste, Article 10, Tank Systems:

1.

Gel coat exterior.

2.

At a minimum, 3 anchor lugs in the northeast quadrant of the tank must be
removed and replaced with new stainless steel lugs bonded to the tank wall (to
avoid shell damage). See GNB Drawings 1162A S4 and 1162A S1 2.

11

x

TANK NUMBER 8
Mud (Elo.1erior)

Lead Oxide, Lead Sulfate, Lead Carbonate,
Sodium Sulfate, Sodium Carbonate

TANK CONTENTS:

SPECIFIC GRAVITY OF CONTENTS:

1.81

pH OF CONTENTS:

8.5 - 9

TANK SIZE:

18'-0" DIA. x 22'-0" H

TANK MATERIAL:

Fiberglass Reinforced Plastic

TANK CAPACITY:

41,879 gallons

CORROSION PROTECTION:

Surface: ATLAC 382-4010
Barrier: ATLAC 382-1010
Structure: ATLAC 382-4010

CORROSION BARRIER COMPATIBILITY
WITH TANK CONTENTS:
The chemical makeup of the slurry-like liquid in
this tank is variable. Based on visual inspection of
t.'1e middle (Tank 9) liner, the resin system appears
compatible since identical resins were used for all
three mud tanks (Tanks 8,9 and 10).
IN-SERVICE DATE OF TANK:

January 1985

. LIFE EXPECTANCY OF TANK: Re-evaluate before January 1995
REOUIRED CORRECTIVE MEASURES:
The following are items that need to be completed on Tank No. 8 in order for it to be fully
certified according to the California Code of Regulations, Title 22, Environmental Health
Standards-Hazardous Waste, Article 10, Tank Systems:
1.

Add 24 - 1" diameter A304 stainless steel anchor bolts using the Hilti HAS
anchor system. See GNB Drawing 1162A S3 and 1162A S12.

2.

Upgrade foundation.

13

li1,b ;:...L,.

\

~

!-~ ",v '

55,

TANK NUMBER 7
Acid Storage

TANK CONTENTS:

24 % Sulfuric Acid Solution

SPECIFIC GRAVITY OF CONTENTS:

1.17

pH OF CONTENTS:

< 1.0

TANK SIZE:

14' -0" DIA. x 11 '-3" H

TANK MATERIAL:

Fiberglass Reinforced Plastic

TANK CAPACITY:

12,954 gallons

CORROSION PROTECTION:

Surface: ATLAC 382-4010A
Barrier: ATLAC 382-4010A
Structure: ATLAC 382-4010A

CORROSION BARRIER COMPATIBILITY
ATLAC 382-4010A is adequate with 24% sulfuric
acid. (ATLAC product catalog, Pg. 31).

WITH TANK CONTENTS:

IN-SERVICE DATE OF TANK:

March 1981

LIFE EXPECTANCY OF TANK: December 1993
REOUIRED CORRECTIVE MEASURES:
The following are items that need to be completed on Tank No. 7 in order for it to be fully
certified according to the California Code of Regulations, Title 22, Environmental Health ?
Standards-Hazardous Waste, Article 10, Tank Systems:

. 1.

This tank should be removed from service and/or replaced by November 1993.

2.

Install 16 new lugs similar to original design shown on original "Tankinetics"
Drawings #D5683-5 & 6.

3.

Install new 3/4" diameter threaded rod anchor bolts using the Hi1ti Hit C- lOO
adhesive. See GNB Drawing 1162A S2.

12

TANK NUMBER 10

Mud (Interior - South)
TANK CONTENTS:

Lead Oxide, Lead Sulfate, Lead Carbonate,
Sodium Sulfate, Sodium Carbonate

SPECIFIC GRAVITY OF CONTENTS:

1. 81

pH OF CONTENTS:

8.5 - 9

TANK SIZE:

18'-0" DIA . x 22'-0" H

TANK MATERlAL:

Fiberglass Reinforced Plastic

TANK CAPACITY:

41,879 gallons

CORROSION PROTECTION:

Surface: ATLAC 382-4010
Barrier: ATLAC 382-1010
Structure: ATLAC 382-4010

CORROSION BARRIER COMPATmILITY
The chemical makeup of the slurry-like liquid in
this tank is variable. Based on visual inspection of
the middle (Tank 9) liner, the resin system appears
compatible since identical resins were used for all
three mud tanks (Tanks 8,9 and 10).

WITH TANK CONTENTS:

IN-SERVICE DATE OF TANK:

January 1981

LIFE EXPECTANCY OF TANK: Re-evaluate before January 1995
REQUIRED CORRECTIVE MEASURES:
The following are items that need to be completed on Tank No. 10 in order for it to be fully
certified according to the California Code of Regulations, Title 22, Environmental Health
Standards-Hazardous Waste, Article 10, Tank Systems:

1.

Anchor lugs must be replaced.

2.

Replace the existing anchor bolts with 32 new 1" diameter 304 stainless steel
anchor bolts using the Hilti HAS anchor system. See GNB Drawing 1162A S3
and 1162A S12.

3.

New anchor bolt lugs shall be 304 stainless steel material similar to original lugs
(32 total).

4.

Upgrade foundation .

16

TANK NUMBER 22

pH Adjustment
TANK CONTENTS:

Sodium Sulfate Solution

SPECIFIC GRAVITY OF CONTENTS:

1.02

pH OF CONTENTS:

4 - 4.5

TANK SIZE:

9'-0" DIA. x 9'-0" H

TANK MATERIAL:

Fiberglass Reinforced Plastic

TANK CAPACITY:

4,282 gallons

CORROSION PROTECTION:

Surface/Barrier: ATLC 382-401OA blend.
Structure: Isophthalic

CORROSION BARRIER COMPATIBILITY
ATLAC 382-401OA is adequate for sodium sulfate
solution (ATLAC product catalog, pg. 29)

WITH TANK CONTENTS:

IN-SERVICE DATE OF TANK:

March 1981

..
LIFE EXPECTANCY OF TANK: Re-evaluate before December 1993
REOUIRED CORRECTIVE MEASURES :
The following are items that need to be completed on Tank No. 22 in order for it to be fully
certified according to the California Code of Regulations, Title 22, Environmental Health
Standards-Hazardous Waste, Article 10, Tank Systems:
1.

Anchor lugs should be replaced with stainless steel.

2.

Perform thorough internal tank inspection.

3.

Replace existing anchor bolts and install 4 additional anchor bolts (for a total of
8) with A304 stainless steel 5/8" diameter anchor bolts using the HILTI HAS
anchor system. See GNB Drawing 1162A S3 and 1162A S8 .

4.

Install 4 new stainless steel anchor lugs.

5.

Set up an inspection program to monitor the foundation since the original design
drawings do not show any reinforcement.

25

TANK NUMBER 23
pH Adjustment
Sodium Sulfate Solution

TANK CONTENTS:

SPECIFIC GRAVITY OF CONTENTS:

1.02

pH OF CONTENTS:

4 - 4.5

TANK SIZE:

9'-0" DIA. x 9'-0" H

TANK MATERIAL:

Fiberglass Reinforced Plastic

TANK CAPACITY:

4,282 gallons

CORROSION PROTECTION:

Surface Barrier: ATLAC 382-4010A blend
Structure: Isophthalic

CORROSION BARRIER COMP ATffiILITY
WITH TANK CONTENTS:
ATLAC 382-4010A is adequate for sodium sulfate
solution. (ATLAC product catalog, pg. 29).
IN-SERVICE DATE OF TANK:

March 1981

LIFE EXPECTANCY OF TANK: Reinspect by November 1993
REOUIRED CORRECTIVE MEASURES:
The following are items that need to be completed on Tank No. 23 in order for it to be fully
certified according to the California Code of Regulations, Title 22, Environmental Health
Standards-Hazardous Waste, Article 10, Tank Systems:

1.

Anchor lugs should be replaced with stainless steel.

2.

Perform thorough internal tank inspection.

3.

Replace existing anchor bolts and install 4 additional anchor bolts (for a total of
8, with A304 stainless steel 5/8" using the diameter anchor bolts Hll.TI HAS
anchor system. See GNB Drawing 1162A S3 and 1162A S8.

4.

Install 4 new stainless steel anchor lugs.

5.

Set up an inspection program to monitor the foundation since the original design
drawings do not show any reinforcement.

26

TANK NUMBER 24
Sludge
TANK CONTENTS:

Sodium Sulfate Solution, Ferric Hydroxide

SPECIFIC GRAVITY OF CONTENTS:

1.10

pH OF CONTENTS:

9.0

TANK SIZE:

9' -0" DIA. x 15'-8" H Elevated

TANK MATERIAL:

A36 Steel

TANK CAPACITY:

7,456 gallons

CORROSION PROTECTION:

Sacrificial thickness of steel included in design of steel
wall.

CORROSION BARRIER COMPATIBILITY
WITH TANK CONTENTS:
A-36 steel is adequate for sodium sulfate solution and
ferric hydroxide.
(UHLIG, H.H. The Corrosion
Handbook, Wiley, New York).
IN-SERVICE DATE OF TANK:

February 1986 ;,

LIFE EXPECTANCY OF TANK: December 1993
REOUIRED CORRECTIVE MEASURES:
The following are iteins that need to be completed on Tank No. 24 in order for it to be fully
certified according to the California Code of Regulations, Title 22, Environmental Health
Standards-Hazardous Waste, Article 10, Tank Systems:

1.

All leaks shall be patched and any leaking coupling removed and patched over.
See Drawing GEA-7.

2.

All work shall be performed in accordance with the general notes on Drawing
GEA-7.

3.

Upgrade the foundation.

27

TANK NUMBER 26

Delta Stack Wastewater Treatment Clarifier
TANK CONTENTS:

Sodium Sulfate and Ferric Chloride

SPECIFIC GRAVITY OF CONTENTS:

1.10

pH OF CONTENTS:

9.0

TANK SIZE:

11 '-9" DIA. x 6'-7" H (Elevated)

TANK MATERIAL:

A36 Steel

TANK CAPACITY:

5,339 gallons

CORROSION PROTECTION:

Sacrificial thickness of steel included in design of steel 9!.1\L'u.lt
n!""
wall.

CORROSION BARRIER COMPATIBILITY
. WITH TANK CONTENTS:
A36 Steel is adequate for tank contents (UHLIG, H.H.,
The Corrosion Handbook, Wiley, New York).
IN-SERVICE DATE OF TANK:

February 1986 "
,

.

LIFE EXPECTANCY OF TANK: December 1993
REOUIRED CORRECTIVE MEASURES:
The following are items that need to be completed on Tank No. 26 in order for it to be fully
certified according to the California Code of Regulations, Title 22, Environmental Health
Standards-Hazardous Waste, Article 10, Tank Systems:
1.

All leaks shall be patched and any leaking coupling removed and patched over.
As shown on Drawing GEA-8.

2.

All work shall be performed using Drawing GEA-8 General Notes.

3.

Upgrade the foundation.

\4\lO-gJ\TNKASSM,01D

29

,

~t~'0"-cP ~ ~Jr

l:, ~

LtPAtJ,J-+J

J

W(jJflL?'J..,~

PLASTIC RECOVERY: STANDARD VS ACTUAL

Month of June, 1998
STANDARD VERSUS ACTUAL RECOVERY
BEGINNING PHYSICAL INVENTORY
ADD: STANDARD 5.5% PLASTIC PRODUCTION FOR THE MONTH
LESS: PLASTIC SH IPMENTS CURRENT MONTH PRODUCTION
LESS: PLASTIC SH IPMENTS PRIOR MONTH PRODUCTION IN BEGINNING INVENTORY
LESS: MONTH END PHYSICAL INVENTORY
(GAIN) OR LOSS FOR MONTH

695,540
#VALUEI
(1,623,360)
(695,540)
(198,700)
#VALUEI

ACTUAL MONTH'S RECOVERY
ACTUAL MONTH'S BATTERY WEIGHT DUMPED

1,777,826
Cole???????
#VALUEI

PLANT
TRANSFER

77759
77756
77761
77752
77749
77770
77767.
77763
77779
77774
77780
77784
77769
77776
77792
77795
77785
77815
77811
77807
77806
77798
77802
77801
77804
7782 1
778 19
77816
77815
77824
77830
77827
77826

PLANT TRANSFERS
LOAD
POUNDS
DATE PRODUCED

29-May
28-May
1-Jun
27-May
27-May
3-Jun

.blwJ
1-Jun
4-Jun
3-Jun
5-Jun
5-Jun
3-Jun
4-Jun
8-Jun
9-Jun
8-JlIn
15-Jun
12-Jun
12-Jun
11 -Jun
9-Jun
11-Jun
10-Jun
11-Jun
16-Jun
16-Jun
16-Jun
18-Jun
17-Jun
18-Jun
13-Jun
17-Jun

41,480
38,860
41,100
42,780
42,020
40,900
40620 .
42,420
42,520
38,940
41,440
43,040
42,100
42,200
41,640
41,980
40,940
39,020
37,640
40,680
41,380
42,640
40,400
41 ,560
41,940
39,340
40,740
38,540
39,020
40,780
38,700
37,640
39,140

TRAILER
NUMBER

8216
8263
8266
8220
8274
8268
8267
8213
8260
8218
8264
8208
8209
8219
8267
8261
8222
8208
8264
8219
8268
8263
8215
8213
8270
8212
8210
8216
8208
8267
8215
8213
8263

PLASTIC REPORT
SHIP
POUNDS
DATE
SHIPPED
Prior month inventory shipped this month
4-Jun
3-Jun
3-Jun
3-Jun
3-Jun
5-Jun
4-JlIn
4-Jun'
8-Jun
5-Jun
9-Jun
10-Jun
8-Jun
9-Jun
11-Jun
12-Jun
11-Jun
17-Jun
17-Jun
16-Jun
16-Jun
12-Jun
15-Jun
15-Jun
16-Jun
18-Jun
18-Jun
18-Jun
17-Jun
19-Jun
19-JlIn
19-JlIn
23-Jun

695,540
41,480
38,860
41,100
42,780
42,020
40,900

~
42,420
42,520
38,940
41,440
43,040
42,100
42,200
41,640
41,980
40,940
39,020
37,640
40,680
41 ,380
42,640
40,400
41,560
41,940
39,340
40,740
38,540
39,020
40,780
38,700
37,640
39,140

77832
77841
77839
77851
77853
77857
77856

18-Jun
22-Jun
19-Jun
22-Jun
23-Jun
24-Jun
23-Jun
24-Jun
25-Jun
26-Jun
26-Jun

41,540
39,840
39,240
40,120
37,960
40,760
39,760
35,680
40,060
39,326
39,400

1,777,826

8219
8214
8264
8216
8261
8221
8222
8266
8212
8267
8270

23-Jun
23-Jun
25-Jun
24-Jun
25-Jun
29-Jun
29-Jun

Agreed to current month's PLASTIC report

41540
39840
39240
40120
37960
40760
39,760

2,3 18,900
1,406,850

TO: JIM MARZOLINO
TONY SALDANA
PHIL ESTRADA
MARTINGROH

BIN CONTROl
SUMMARY
SKIDS OF AUTO BATTERIES ON GROUND

..... .... .... .. ... ..
~

Z

iii
ll:
c
DATE

'"

~

Z

~

Z

iii
ll:

iii
ll:

~'"
'"

'"c>2

'"

~

Z

iii
ll:
c

'">2
'"

128 128 456
7/3/2000
74
112
0
98
112
7/5/2000
0
7/6/2000
98
112
0
I)
I
0
1------'717/2000
-'--- -- - - ~ - - .. j- - 0 1----0 __
!!/~il(l(\
- 5S
7/11/2000
88
43
0
0
7/12/2000
0
0
0
0
7/13/2000
51
0
0
0
7/14/2000
65
0
0
0
0
7/17/2000
87
46
0
7/18/2000
55
81
96
0
7/19/2000
87
97
105
0
7/20/2000
MAX PER BIN

c-!l'i

128
53
110
68
!l

~

~

Z

~

Z

iii
ll:

iii
ll:

'"
'"'"

'"~

!3

304
0
0
0

'"

456
0
0
0
0
--! - ()

o
o _O_J:_O_ ---ft

u

0
0
0
0
0
0

0
0
0
0
0
0
0

..
"
=..
E

I

c

'"

0

~c
..Jz

7/25/2000
7/26/2000
7/27/2000
7/28/2000
7/31/2000

.9

c '"

:!!

1i
>
'3

~

ge"

'"

'.."

1600
239
320
278
-0
131
0
51
65
133
232
289

'"c>2
'"
....~ ,;

'"

'"

;

55

TRSWITH
BATTS IN
103,1(14,105,106
&107

E! :

w

-

540,857
724,160
629,114

-

-,

124,465
296,453

115,413
147,095
300,979
525,016
654,007

I

7/21/2000
7/24/2000

:! "

c

~

<"

....

":;;

-.. "

EST WT at
2.263 Ibs/skid

'"

."

l!!

Z

0

,

TRLS SKD
14.9
20.0
17.4
0.0
3.4
8.2
0.0
3.2
4.1
8.3
14.5
18.1

0
0
42
278
g

0
131
0
0
0
0
0

5
7
0
0
4
0
0
0

100
140
0
0
80
0 1
0
0

()

o __

0
5
6

1,'
3
4
2

T1

0
100
110

1
!

~
1
3
3

GNB-Vernon
Approved

BY~~

Number

SENIOR PROJECT ENGINEER

I

REV:O

Department:

Engineering

Reports to:

Engineering/Technical Manager

Dale: 7/ 18/00

HROI-26

Page 1 of 1

SUMMARY
Supervises outside labor forces in the completion of environmental, facility, and process
improvements projects. Directly manages projects from appropriatioI) request through project
start up.

RESPONSIDILITIES
o

Direct supervision of union and non union contractors.

o

Implementation and completion of both capital and non capital projects on time and within
budget.

o

Various system and equipment upgrade projects from conceptualization to start up in the
areas of environmental, facility, and process improvements.

o

Coordinating project activities involving internal maintenance.

SKILLS, KNOWLEDGE AND QUALIFICATIQNS REQUIRED
o
o
o
o

Strong verbal/written communication and interpersonal skills.
BS in a technical area or equivalent experience.
Ten years experience in the engineering or technical related field.
Five years experience in a manufacturing environment

GNB -Vernon
Approved By:

~

Department:

Engineering

Reports to:

Plant Manager

Number

ENGINEERINGITECHNICAL MANAGER

IRE V: 0

Date: 7/18/00

HROI-25

Page 1 of 1

SUMMARY
Acts as the liaison between all engineering and technical activities within the manufacturing facility.
Coordinates all engineering activities involving corporate, outside agencies and the plant.

RESPONSmILITIES
o

Manage overall engineering and provide techoical support to entire plant.

o

Manage all capital., expense, process and facility upgrades from planning through
implementation.

o

Develops, controls, manages and evaluates the corporate capital budget projects.

o

Directly manages all project engineering, process engineering, design, capital and expense
project activity.

o

Implementation and adherence to a fiscal budget that roadmaps capital expenditures.

o

Manages techoical aspects of plant operations that impact safety, environmental, quality and
production.

o

Facilitate team development.

o

Participate in traioing and development programs.

SKILLS, KNOWLEDGE AND OUALIFICATIONS REOUIRED
o
o
o
o
o
o
o

Strong verbal/written communication and interpersonal skills.
Ability to administrate and follow all safety rules and regulations.
Must be able to work independently on multiple projects.
BS in a technical area or equivalent experience.
Ten years experience in the engineering or techoical related field.
Five years experience in a manufacturing environment
Knowledge of the governing agencies that interact with manufacturing facilities.

GNB-Vernon
Approved

BY:~'

Number

CASTER

IREV; 0

Department:

Refining

Reports to,:

Refining Department Supervisor

HROI-24
Dare: 7/6/00

Page 1 of 1

RESPONSIBILITIES
o

Follow all Health and Safety procedures as they apply to the area of work and the facility.

o

Follow established standard operating procedures.

o

Setting up casting machines or molds prior to casting metal.

o

Pour and stack product appropriately.

o

Package or strap finished material according to instructions.

o

Participate in training and development programs.

o

Perform whatever other responsibilities and duties that are assigned by management.

SKILLS, KNOWLEDGE AND QUALIFICATIONS REQUIRED
o

Production background, preferably in a process environment.

o

Ability to organize and perform casting process.

o

Forklift and Crane Certification.

GNB -Vernon
Approved By: . .~
.

Number

REFINER

IREV, 0

Department:

Refining

Reports to:

Refining Department Supervisor

HROI -23
Date: 7/6/00

Page 1 of 1

RESPONSIBILITIES
o

Follow all Health and Safety procedures as they apply to the area of work and the facility.

o

Follow established standard operating procedures.

o

Ensure safe operation of refining department in meeting established operating goals and quality
standards.

o

Follow procedures to operate equipment, skim kettles, and make necessary specification
adjustments per instructions.

o

Participate in training and development programs.

o

Perform whatever other responsibilities and duties that are assigned by management.

SKILLS, KNOWLEDGE AND QUALIFICATIONS REOUIRED
o

Production background, preferably in a process environment.

o

Ability to perform calculations using a calculator.

o

Ability to .organize and perform refining process.

o

Forklift and Crane Certification.

GNB-Vernon

Number

REFINING LEAD PERSON

Approved By : ~

IREV; 0

Department:

Refining

Reports to:

Refining Department Supervisor

Dale: 6117/00

HROI-22

Page 1 of1

RESPONSIBILITIES
o

Follow all Health and Safety procedures as they apply to the area of work and the facility.

o

Follow and insure all employees follow established standard operating procedures.

o

Ensure safe operation of refining department in meeting established operating goals and quality
standards.

o

ConmlUnicate with smelting, shipping, maintenance, QNlab, and other departments to insure
continual process continuity and improvement.

o

Work with the Refining associates to insure processes are properly followed .

o

Coordinate refining activities within the department on a shift basis.

o

Participate in training and development programs.

o

Perform whatever other responsibilities and duties that are assigned by management.

SKILLS. KNOWLEDGE AND OUALlFICA TIONS REQUIRED
o

Production background, preferably in a process environment.

o

Ability to lead and motivate hourly employees.

o

Ability to organize and plan workflow.

o

Good written and oral communication skills.

o

Forklift and Crane Certification.

GNB -Vernon
Approved By:

/0;",
7""'<--'

ENVIRONMENTAL COORDINATOR

-~

Department:

Environmental Coordinator

Reports to:

Environmental Manager

I

REV, 0

Date: -7/6/00

Number

HROI-21

Page 1 of 1

SUMMARY
The environmental coordinator is responsible for the daily inspection requirements to assure
compliance with all federal, state and local regulations. Also responsible for the receiving of
incoming spent lead acid batteries and the scale house personnel. Tracking and monitoring all spent
lead acid batteries and manifesting wastes in and out of the facility. Also assures compliance with air
and the management of hazardous waste.

RESPONSIDILITIES
o

Responsible for the receiving and recording incoming spent lead acid batteries.

o

Recording and tracking environmental parameters to assure compliance with regulatory
requirements.

o

Operating and maintaining Air Quality monitoring to assure compliance with federal and state
regulatory requirements.

o

Creating and management oflog sheets to monitor all hazardous wastes in the facility.

o

Interaction with environmental agencies to help support the environmental manager in
inspection requests.

SKILLS, KNOWLEDGE AND QUALIFICATIONS REQUIRED
o

Associate degree in the sciences or relevant experience.

o

Minimum of3 years in environmental matters or relevant experience and an understanding of
manufacturing processes and the maintenance of monitoring equipment.

o

Forklift Certification.

GNB-Vernon

ENVIRONMENTAL MANAGER

Approved BY:;-/~--

Department:
. Reports to:

I REV: 0

Date: 7/6/00

N umber

HROI-20

Page 1 of 1

Environmental Manager
Plant Manager

SUMMARY
, To assure compliance with all federal, state, and local environmental regulations by monitoring all
regulatory requirements of all environmental permits issued to the facility. Must be proactive in
assuring the community that the health, safety and the environment, are a top priority to the Vernon
Facility.

RESPONSmILITIES
o

Assure compliance with all Federal, State and Local environmental regulations involving air,
water, and Resource Conservation Recovery Act (RCRA).

o

Interaction with all above listed agencies to assure compliance and any process.changes or the
addition of new processes to the facility.

o

Assurance that all fees, fines and permitting are kept current.

o

Track all emissions for permitting requirements to assure compliance with regulatory
requirements.

o

Negotiate contracts for hazardous waste removal and disposal.

o

Oversight of Environmental Training for compliance

o

Involvement in community affitirs to educate surrounding neighbors to assure the health and
safety and protect the environment.

o

Training of Managers and Supervisors as to environmental matters.

SKILLS, KNOWLEDGE AND QUALIFICATIONS REQUIRED
o

Degree in Environmental Sciences or Management and equiValent experience.

o

At least 7 years experience in environmental management and a working knowledge of
manufacturing processes and how they affect the environment.

GNB -Vernon
Approved By:

Number

SIDPPING FORKLIFT OPERATOR

J...o---

Department:

Shipping

Reports to:

Assistant Materials Manager

IREV: 0

Date: 7/6/00

HROI-19

Page 1 of 1

SUMMARY
Fill customer orders and facilitate the loading of outbound materials leaving the Shipping
Department.

RESPONSIDILITIES
o

Follow all Health and Safety procedures as they apply to the area of work and the facility.

o

Work with the Shipping Clerk and Lead man to effectively identifY and load finished products.

o

Insure that pull orders are followed and the appropriate product is loaded.

o

Participate in training and development programs.

o

Perfonn whatever other responsibilities and duties that are assigned.

SKILLS, KNOWLEDGE AND OUALlFICAnONS REQUIRED
o

Ability to identifY product by alloy name and lot number.

o

Ability to follow instructions and properly mark outgoing materials (if applicable).

o

Forklift Certification.

GNB-Vernon
Approved By:

f A~

,

"

Department:

Shipping

Reports to:

Assistant Materials Manager

Number

SHIPPING CLERK

I REV; 0

HROJ-18
Date: 7/6/00

Page 1 of 1

SUMMARY
Coordinate the logistics involved with outbowld materials leaving the Shipping Department.

RESPONSmILITIES
o

Follow all Health and Safety procedures as they apply to the area of work and the facility.

o

Work with the Shipping associates to effectively coordinate the identification and loading of
finished products.

o

Insure that pull orders and appropriate paperwork are?properly processed.

o

Participate in training and development programs.

o

Perform whatever other responsibilities and duties that are assigned by management.

o

Perform weekly dock audit on finished product prior to its shipment as needed.

SKJLLS, KNOWLEDGE AND OUALIFICATIONS REOUIRED
o

Ability to perform inventory as required.

o

Ability to organize and plan workflow.

o

Basic computer skills.

o

Forklift Certification.

GNB-Vernon
Approved By:

Number

SHIPPING LEAD MAN

,k i8-

Department:

Shipping

Reports to:

Assistant Materials Manager

IREV: O

HR01-17
Dale: 7/6/00

Page 1 of 1

SUMMARY
Lead hourly employees in coordinating all outboWld materials from within the Shipping
Department.

RESPONSIDILITIES
o

Fo llow aU Health and Safety procedures as they apply to the area of work and the facility.

o

Work with the Shipping associates to insure paperwork is properly processed.

o

Coordinate shipping activities within the department on a daily basis.

o

Participate in training and development programs.

o

Perform whatever other responsibilities and duties that are assigned by management.

o

Perform weekly dock audit on finished product prior to its shipment.

SKILLS. KNOWLEDGE AND QUALIFICATIONS REQUIRED
o

Ability to perform inventory as required.

o

Ability to organize and plan workflow.

o

Basic computer skills.

o

Forklift Certification.

GNB-Vernon
Approved
.- kBy;

Department:

Plant Manager

Reports to:

VP Manufacturing

Number

PLANT MANAGER

1

REV: 0

HROI-16
Date: 7/6/00

Page 1 of 1

SUMMARY
Responsible for achieving all established Safety, Environmental, Quality, Production and Financial
goals on a facility-wide basis. Operate with the lowest possible manufacturing costs and provide
overall support and direction to supporting staff. Communicate with Corporate Representatives
and Customers as needed.

RESPONSIDILITIES
o

Establish and modifY plant operations, policies and goals towards improving plant
profitability in all areas.

o

Promote cost reduction opportnnities and delegate responsibility for action.

o

Continuously evaluate production equipment and processes to ensure competiveness in the
field.
.

o

Monitor levels of production, shipments, labor performance, scrap and rejects, and
housekeeping. Take action to correct unfavorable deviations to improve favorable trends.

o

Insure plant and equipment is maintained to achieve production requirements and provide a
safe and clean work environment.

SKILLS, KNOWLEDGE AND OUALIFICATIONS REOUIRED
o

College degree or equivalent preferred

o

5-7 years manufacturing management experience at the plant leveL

o

Collaborative/team based management style preferred

o

Strong interpersonal and communication skills

o

Strong customer focus

o

General computer literacy

GNB -Vernon
Approved By: C'.~-

Number

RMPS SUPERVISOR

I

REV, 0

HROI-15
Dale: 7/3100

Page 1 of 1

Department: RMPS
Reports to: RMPS Department Manager

RESPONSIBILITIES
o

Direct supervision of hourly RMPS employees.

o

Ensure safe operation of the RMPS department in meeting established operating goals and
quality standards.

o

Training and scheduling of hourly employees.

o

Communicate with Receiving, Smelting, Maintenance, QNlab, and other departments to
insure continual process consistency and improvemept.

SKILLS, KNOWLEDGE AND QUALIFICATIONS REQUIRED
o

Production background, preferably in a process environment.

o

Ability to supervise and motivate hourly employees.

o

Ability to organize and plan workflow.

o

Good written and oral communication skills.

o

Computer skills - familiarity with MS Office.

o

College degree or closely related coursework.

GNB-Vernon
Approved By:

-/.6X

RMPS DEPARTMENT MANAGER

I

REV, 0

Date; 611 7/00

Number

HROI-14

Page 1 of 1

Department: RMPS
Reports to : Plant Superintendent

SUMMARY
Work directly with the Materials Manager in scheduling to meet both production and quality
requirements. Maintain the inventory offeedstock needed for the production process is in adequate
supply. Direct Supervisors on addressing safety issues, environmental compliance, quality
requirements and meeting production forecasts.

RESPONSIDILITIES
o

Direct management of both RMPS Supervisors and hourly employees.

o

Ensure safe operation of the RMPS Department in meeting established operating goals and
quality standards.

o

Training and scheduling ofRMPS employees.

o

Co=unicate with Receiving, Smelting, Maintenance, QAllab, and other departments to
insure continual process consistency and improvement.

SKILLS, KNOWLEDGE AND OUALIFICATIONS REOUIRED
o

Production background, preferably in a process environment.

o

Ability to supervise and motivate both Supervisors and hourly employees.

o

Ability to organize and plan workflow.

o

Good written and oral co=unication skills.

o

Computer skills - familiarity with MS Office.

o

College degree or closely related coursework.

GNB -Vernon
Approved By:

~s---.-.

~.

Number

SMELTING SUPERVISOR
I REV: 0

Dale: 6f12100

HROJ-J3
Page 1 of 1

Department: Smelting
Reports to: Plant Superintendent

RESPONSIBILITIES
o

Direct supervision of hourly Smelting employees.

o

Ensure safe operation of smelting operation in meeting established operating goals and
quality standards.

o

Training and scheduling of smelting members.

o

Communicate with R.M.P.S., Refining, Maintenance, QAllab, and other departments to
insure continual process.

SKILLS, KNOWLEDGE AND QUALIFICATIQNS REQUIRED
o

Production backgrowld, preferably in a process environment.

o

Ability to supervise and motivate hourly employees.

o

Ability to organize and plan workflow.

o

Good written and oral communication skills.

o

Computer skills - fanllliarity with MS Office.

o

College degree or closely related coursework.

GNB-Vernon
,,-. ...

N umber

HEALTH AND SAFETY COORDINATOR

.

Approved Oy: ~

I

REV: 0

Date: 7/3JOO

HROI-12

Page 1 of 1

Department: Health and Safety
Reports to: Human Resource Manager

SUMMARY:
To insure that all federal and state rules and regulations pertaining to industrial hygiene ( i.e.
personal protective equipment, sanitary facilities, emergency equipment, air quality, etc.) at
GNB are followed.

RESPONSIBILITms:
o

Perform air sample tests for required areas in the plant on a quarterly basis.

o

Perform personal air monitoring tests as required.

o

Take regular noise level readings in plant areas as required.

o

Inspect and maintain a log of all emergency shower locations and operation.

o

Conduct new-hire employee safety orientation.

o

Conduct respirator fit testing semi-annually and respirator refresher training atmually.

o

Maintain complete records on air testing, inspections, and respirator fit testing.

o

Maintain an effective respirator program that includes training, record keeping, and
compliance with state and federal regulations:

o

Maintain an inventory of all types of respirators used by GNB personnel.

o

Be prepared to work overtime when the need for hygiene services are required.

o

Be prepared to conduct a seminar or training session on GNB hygiene programs for
employee. Federal/State agencies, or visiting GNB managers.

o

Must be familiar with all hygiene related equipment and maintain same.

o

Maintain all CallOSHA record keeping requirements and act as liason.

SKILLS, KNOWLEDGE AND OUALIFICATIONS REOUIRED
o

BS Degree in Industrial Hygiene or equivalent work experience.

o

Two years of on the job training as an Industrial Hygienist.

GNB-Vernon
Approved By:

Number

HUMAN RESOURCE MANAGER

I REv , 0

--j~

Department:

Human Resources

Reports to:

Plant Manager

Dale: 7/3/00

HROl-ll

Page 1 of 1

SUMMARY
To establish, direct and administer day-to-day Human Resource fimctions so as to
maintain a level of employee involvement and morale conducive to our facility realizillg its
operating objectives. Ensure the facility meets all local, state and federal laws.

RESPONSIBILITIES
o

Administer the provisions contained in the local labor contract and conduct grievance
meetings.

o

Administration of all salaried and hourly benefit programs and record-keeping.

o

Supervise the Plant Employee Involvement Program.

o

Counsel Plant Supervisors on matters pertaining to safety, housekeeping, discipline,
assignments and transfers.

o

Supervise the operation of the plant health and safety progratns, as well as medical,
security, food, and janitorial services.

o

Develop and administer employee-training programs.

o

Administer the salaried employee performance appraisal pragranl, and approve all
personnel status changes.

o

Develop and update the Affirmative Action Program; supervise the pragranl' s
implementation; and fulfill EEO reporting requirements.

o

Review employment applications, conduct interviews for all salaried positions, and
supervise the hiring and termination of all hourly employees.

o

Attend and participate in various meetings.

o

Write and distribute periodic reports, forms, booklets, etc.

SKILLS, KNOWLEDGE AND QUALIFICATIONS REOUIRED
o
o

o
o
o

Good written and oral communication skills.
Thorough knowledge oflabor relations, safetylhealth, security, benefits administration,
employment practices as well as various governmental regulations pertaining to the
above.
Ability to work well with all levels of matlllgement and hourly employees.
Capable of administrating and following all safety rules and regulations.
Bachelor' s degree in Personnel, Business or related field or its equivalent.

GNB -Vernon
Approved By :

o
o
o

,~

PLANT SUPERINTENDENT

I REYO

Date: 6/17/00

Number

HROI-IO
Page 2 of 2

Good written and oral communication skills.
Capable ofleading and participating in C.W.l.P.
Able to administer and follow all safety rules and regulations.

OTHER QUALIFICATIONS REQUIREDillESIRED
Prefer 5-10 years experience in smelting operations.
Prefer undergraduate degree in Business or Production Management or Metallurgical college
degree.
Working knowledge of computers.
Training and/or experience in manufacturing, production, maintenance and personnel.

GNB-Vernon
Approved By:

I

~

Department:

Manufacturing

Reports to:

Plant Manager

Number

PLANT SUPERINTENDENT
REV: 0

Date: 6117/00

HR01-1O

Page 1 of 2

SUMMARY
To achieve the established production and shipping goals while ensuring quality level ofthe
product; to provide prompt customer service at a competitive manufucturing cost. This position
can be responsible for the work of8-12 supervisors directly and 200-250 employees indirectly.
Plan, schedule, and supervise all operational functions at the Los Angeles Smelter to meet or
exceed sales requirements at the minimum operating cost.

RESPONSmlLITIES
o

Coordinate the availability of materials, flow of supplies, and manpower in all production
and finishing areas to ensure the achievement of production and shipping goals.

o

Review individual cost areas utilizing computer printout, in-factory reports, divisional cost
reports, graphs, etc. to meet cost reduction goals.

o

Inspect each process to reduce scrap and salvage costs, machine downtime, and to ensure
finished quality production.

o

Prepare various reports, attend meetings, etc. to promote open communication between
plant personnel.

o

Assist subordinates in the accomplishment of their business objectives and in their efforts to
develop themselves technically and professionally.

o

Evaluate supervisors performance and periodically review results with them; assist them to
meet objectives, performance standards, quality, housekeeping and all areas of their
responsibilities.

o

Recommend salary merit and promotion increases for his direct reports which are within
established salary ranges for each position.

o

Supervise the operating departments: Shipping and Receiving, RMPS, Environmenta~
Furnaces, and Refining including scheduling furnace operations and refining to meet
production requirements with quality lead and coordinating the maintenance activity to
minimize costs.

o

Maintain safe working conditions and practices and operate the plant in compliance with all
OSHA and other environmental regulations.

SKILLS, KNOWLEDGE AND ABILITIES REOUIRED
o
o

8-10 years experience in a battery recycling plant, with graduated levels of business
experIence.
Training and/or experience in manufacturing, production, maintenance, and personnel.

GNB -Vernon
Approved By:

MAINTENANCE SUPERVISOR

,
-~

I

REV: 0

Date: 6117100

Number

HROI-09
Page 1 of 1

Department: Maintenance
Reports To: Superintendent

SUMMARY
Self-starter with proven leadership and excellent communication skills to assume responsibility of the
maintenance function. Will provide guidance and direction for maintenance operations by shift in a
24/7 union environment. Proven mechanical/electrical aptitude in a metals processing 1 furnace
environment preferred .

RESPONSIBILITIES
o

Day to day responsibility for maintenance operations.

o

Manage the maintenance and repairs of plant and auxiliary equipment.

o

Administrate preventive maintenance program (main saver) .

o

Supervision of maintenance repairs.

o

Participate in selection of new Employees.

o

Train and qualify new Employees.

o

Be on call 24 hours a day.

o

Purchase maintenance parts.

SKILLS. KNOWLEDGE AND ABILITIES REQUIRED
o

BS Degree in Mechanical Engineering or similar.

o

Seven plus years of experience.

o

Demonstrated proficiency in hydraulic, pneumatic, mechanical and electrical operations.

o

PC skills required.

o

ISO 9000 experience a plus.

GNB -Vernon
Approved By:

ASSISTANT MATERIALS MANAGER

:/~

I

REV: 0

Date: 6/ 17/00

Number

HR01-08

Page 1 of 1

Department: Material Handling
Reports To: Materials Manager

SUMMARY
To assist in achieving and retaining the required market share of available raw material feed supply for
the smelter at margins adequate to optimize profit and max capacity available. Assist in planning
forecasting and maintaining the required materials margin and volume for the facility while providing
complete technical and logistical service to all customers.

RESPONSIBILITIES
o

Assist in developing and maintaining a close personal relationship with not only all suppliers and all
customers but also potential suppliers and potential customers in an efficient and cost effective
manner.

o

Assist in coordinating raw material procurements for shipments with operations to achieve
inventory turn goals and insure continuity of operations while eliminating loss risks.

o

Assist in negotiating pricing for raw material to maximize material margins and minimizing risk in
order to meet regional financial goals.

o

Assist in preparing required plans, forecasts, records and reports to establish sales and material
budgets to meet plant requirements and measure effectiveness.

o

Responsible for shipping and warehouse activities, which includes all outbound materials.

SKILLS, KNOWLEDGE AND OUALIFICATIONS REOUIRED
o

Production background, preferably in a process environment.

o

Ability to supervise and motivate hourly employees.

o

Ability to organize and plan workflow.

o

Good written and oral communication skills.

o

Computer skills - familiarity with MS Office.

o

College degree or closely related coursework.

GNB-Vernon

Number

REFINING DEPARTMENT MANAGER

1

Approved By: ~~

1

REV: 0

Dale: 6/17/00

HROI-07

Page 1 of 1

Department: Refining
Reports to: Plant Superintendent

SUMMARY
Work directly with the sales department in scheduling to meet both production and quality
requirements. Make sure the inventory of premium metals and reagents needed for the refining
process is in adequate supply. Direct Supervisors on addressing safety issues, environmental
compliance, quality requirements and meeting production forecasts.

RESPONSmILlTIES
o

Direct management of both Refining Supervisors and hourly employees.

o

Ensure safe operation of the Refining Department in meeting established operating goals and
quality standards.

o

Training and scheduling of Refining employees.

o

Communicate with Smelting, Shipping, Maintenance, QA/lab, and other departments to
insure continual process consistency and improvement.

SKILLS. KNOWLEDGE AND OUALIFICATIONS REOUIRED
o

Production background, preferably in a process environment.

o

Ability to supervise and motivate both Supervisors and hourly employees.

o

Ability to organize and plan workflow.

o

Good written and oral communication skills.

o

Computer skills - familiarity with MS Office.

o

College degree or closely related coursework.

GNB -Vernon
,
Approved By: p
-

Number

REFINING SUPERVISOR
IlllV: 0

Date: 6/ 17/00

HRO.l-06

Page 1 of 1

Department: Refining
Reports to: Refining Department Manager

RESPONSIBILITlES
o

Direct supervision of hourly refining employees.

o

Ensure safe operation of refining department in meeting established operating goals and
quality standards.

o

Training and scheduling of refining crews.

o

C()mmunicate with smelting, shipping, maintenance, QNlab, and other departments to
insure continual process.

SKILLS, KNOWLEDGE AND OUALIFICATIONS REQUIRED
o

Production background, preferably in a process envirolUnent.

o

Ability to supervise and motivate hourly employees.

o

Ability to organize and plan workflow.

o

Good written and oral communication skills.

o

Computer skills - familiarity with MS Office.

o

College degree or closely related coursework.

GNB-Vernon
Approved By: ~

Number

MATERIALS MANAGER!
COMMUNITY RELATIONS

I

REV: 0

Dale: 611 7100

HROI-05
Page 1 of 1

Department: Material Management
Reports to: Plant Manager
SUMMARY
Achieve and retain the required market share of available raw material feed supply for the smelter at
margins adequate to optimize profit and utilize capacity available. Must also plan, forecasts and
maintain the required inventory and volume for the Vernon Recycling Facility while providing
complete technical and logistical service to all customers. Must be proactive in Conununity Affairs
to enhance GNB's visibility in the area surrounding this facility.
RESPONSIBILITIES
o

Develop and maintain a close personal relationship with not onJy all suppliers and all
customers but also potential suppliers and potential customers in an efficient and cost
effective manner.

o

Coordinate raw material procurements and customer requirements for maxintizing
operational capacity while achieving inventory turn goals and insure continuity of
operations.

o

Negotiate pricing for all raw materials to maximize material margins and purchasing
premium metals. Maximize sales margins, while meeting facility financial goals, minimum
costs while maintairring a minimum inventory of premium additives.

o

Prepare required plans, forecasts, records and reports to establish sales and material budgets
to meet regional requirements and measure effectiveness.

o

Actively participate in Community Affairs to inform and educate the surrounding areas in
regards to GNB' s social and ethical responsibilities.

o

While supporting the growth and development in the community in which we work and live.

SKILLS, KNOWLEDGE AND QUALIFICATIQNS REQUIRED
o

Degree in Business Administration or equivalent work experience.

o

Minimum of 5 years experience in one or a combination of materials functions (purchasing,
inventory or production control, etc.).

GNB -Vernon
Approved By:

A9--

Number

PLANT CONTROLLER
I REV: 0

HR01-04
Dale: 6/ 17/00

Page 1 of 1

Department: Finance
Reports to: Plant Manager

SUMMARY
To manage the financial reporting and control functions at the plant level consistent with company
objectives and procedures.

RESPONSIBILITIES
o

Manage payroll, accounting and accounts payable functions; monitor plant transactions to
insure efficient and accurate handling of all accounting and reporting procedures.

o

Prepare plant related financial reports in accordance with Generally Accepted Accounting
Principles and company policy.

o

Insure compliance with proper internal controls.

o

Monitor costs for labor, overhead and fixed expenses for control and forecasting. Advise
Plant Manager and Staff members on financial issues.

o

Analyze cost performance to note trends or changes in operations; control costs to improve
financial performance.

o

Coordinate the maintenance and improvement of management information systems at the
plant level.

o

Prepare cost studies, reports, annual budgets and strategic plans.

SKILLS, KNOWLEDGE AND QUALIFICATIONS REQUIRED
o
o
o
o
o
o
o

Good written and oral communication skills.
Leadership skills.
Technical skills involving office equipment and computers.
Knowledge ofISO/QS 9000 and product costing
B.S. degree in a business related discipline required. MBA,CPA, CMA helpful
Experience in supervision, J11allufacturing process, cost, or general accounting.
Extensive knowledge ofIT (information technology) for plant level applications necessary.

.1

GNB -Vernon
Approved By:

r:~~
-,

r;

Number

LAB TECHNICIAN

I

REV: 0

HRO\-03
Date: 6/ 17/0 0

Page 1 of 1

Department: Quality Assurance
Reports to: Quality Assurance Manager

SUMMARY
Individual will maintain the quality specifications ofthe product and assist the Production
Departments by communicating accurate and timely laboratory analysis.

RESPONSmILlTIES
o

Perform instrumental analysis on product and process samples as directed for quality and
environmental control.

o

Perform required sampling and sample preparation for analysis.

o

Maintain working area, equipment and reagents in functional and safe condition.

o

Communicate and maintain record of results and prepare required reports.

SKILLS, KNOWLEDGE AND QUALIFICATIONS REQUIRED
o

Minimum: High school chemistry.

o

Preferred: Vocational school graduate.

o

Minimum of two years of related experience.

o

Two years related analytical cheruistry work.

I'

!

GNB -Vernon
Approved By:

~

Number

PROCESS ENGINEER

IREV: 0

HROI-02
Date: 6117/00

Page 1 of 1

Department: Engineering
Reports to: Technical Manager

SUMMARY
Individual will maintain the quality specifications ofthe product and assist in the supervision of the
. Quality Assurance Technicians.

RESPONSIBILITIES
o

Monitor plant quality indicators and make recommendations to improve overall quality
performance.

o

Anticipate potential quality system problems and initiate necessary corrective actions.

o

Analyze defective products returned from customers.

o

Carry out various production, engineering, and quality assurance deviations as required and
report to appropriate personnel.

o

Review and interpret quality testing requirements and procedures initiating changes to
satisfY changing division requirements.

o

Evaluate overall product quality, processes, and test equipment.

o

Conduct, schedule, and monitor lab testing.

o

Investigate quality problems and take corrective action.

o

Maintain lab equipment and order materials as required.

o

Keep Quality Assurance Management and Production Management infonned of current
quality trends in all areas of the plant.

o

Assist in training and supervising Techillcians in their areas of responsibility, and insure
accountability for their areas.

o

Review SPC charts and make recommendations to Technicians to improve processes.

o

Substitute for Quality Assurance Manager as required.

SKILLS, KNOWLEDGE AND OUALIFICATIONS REOUIRED
o
o
o
o
o
o
o

Strong verbal/written communication and interpersonal skills.
General Quality Assurance backgrounds with statistical quality assurance.
Ability to administrate and follow all safety rules and regulations.
Must be able to work independently on mUltiple projects_
2-4 years chemical and/or electrical technical experience.
BS in a technical area or equivalent experience.
Working knowledge of computers.

GNB-Vernon
Appmved By:

p~::-.

Number

QUALITY ASSURANCE MANAGER

I

REV: 0

Date: 6/ 17100

HR01-OI
Page 1 of 1

Department: Quality Assurance
Reports to: Plant Mana&er

SUMMARY
Self-starter with excellent communication and interpersonal skills to lead the development,
implementation and administration of QS 9000 program. Establish strategic objectives, review
operating indices, administer continuous improvement programs, provide guidance and decision
making in operational issues ..Establish standards, monitor and recommend process improvements to
achieve superior quality and reliability.

RESPONSmILlTIES
o

Supervise all Quality Assurance Personnel; and provide training where necessary.

o

Monitor the total quality system to ensure the quality of incoming materials, in-process
manufacturing of subassemblies, and assemblies meet engineering and quality specifications
and Customer requirements.

o

Worm Plant Management of Customer and division audits; assist in preparation of audits;
and coordinate and participate in appropriate corrective actions to audits as necessary.

o

Review test results; audit reports and S.P.C. charts from all shifts; and determine and
inlplement appropriate corrective actions where necessary.

o

Investigate Customer complaints and field problems. Ensure excellent Customer relations
through adequate communication.

o

Strive to control costs by keeping scrap at a minimum while meeting specifications.

o

Keep Management (Plant and Division) informed of possible quality problems.

o

Ensure all equipment is calibrated periodically; and maintain all laboratory and quaJityrelated production equipment in a professional manner.

SKILLS, KNOWLEDGE AND OUALIFICATIONS REOUIRED
o
o
o
o
o
o
o
o
o

Knowledge of Statistical Process Control (SPC).
FanUliar with labor relations.
Thoroughness and follow-through_
Capable of administrating and following all safety rules and regulations.
Thorough working knowledge ofQS 9000 quality standards.
Strong verbal/written communication and interpersonal skills.
GMP, SPC and training background essential.
PC skills
Lead Assessor Certification preferred.

HON 07 : 59 FAX 209

07 / 06 / 95
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SamIl l ed:

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Super.vi. 1ng

sampl i ~; :

OSNt~TOR ' i C~RTIF1CATION

I her-eby certHy tl\.~t ;Ill informal:ion 8UbmLtted it'! U.i" IUld ,,11 .t:.tilched dOCWTor..r.!;, containa t-rve ..nd ilCQunte cleaerl.pt .l.on:l of
thu "Iiste . Azly l!Ii'::I'.pl e subcr.i h .C':d :i.e nprut;l'ItOltivc al de!i.ned in 40 CTR 2(;1 o A("'p.:".d! X I cr by u.!.ng" ILn cqo.;iv&lent ~thod . Al l
reltv~r.t i ntermIt-ion rc~~ r ~in9 ~~own or .u.pected h&a~rd3 in the po~~o oo ion ot th~ generator hAo been dt.clo.~ . r authorlae

ewH to obtai .. a samp l e trom

~ny

wag:.

sn1~nt

!O~ pUrp C 9~.

of

r.ctrt ~ fication .

s~i~g~n~.~'~"~r~'_"o"',_"o?r~lq~1~n~.~:~
? ~p~r~o~'~i~I~.-r~'~'~'~7~O'------------- SIGN~TUU Ol'll OfllG:m PROPILE ;20670
S1gr.&~lJre
N.nw .!'Iei Tith

MO~

07 / 06 / 98

07 : 59 FAX 209

J8~

KHF SHe Senlce

6109

ProtUe
~ 2l0~7~

l S. !f this

~alt.

1~ ~ubject

e~ct r~8tr~ctlon t~'t

ia

to any ~!~tornl. li3t reA~rict1on3 en!e~ th. l.tt~r from below leiUhe~ A. B. 1 or ! . ~I rAXt te

~ppl ~ oolble,

_

HOCc; , _

cy.. n~de.

Ac;id, __ "'Ictd,. _

00., _

20 . Jd~nl.i.fy ALL CNr.H:terlttl,o and L1l'Jtcd US!:Pi\ hUlrdo~t wa8te "'.... mbera tlklt apply 1<<1. ~e!in.d by 4 0 OR ;..:C:) . ror '.:1-, wutc
rl\OW\bj!,r , idvntify the .ubC4ttl'gory (al t.pp!.iC.,llle , c}',eclc. non., Ot; write i ., t!-le cieo;;;riptlor: irem ,~ CTR .2,? , 41 , ~U . 42 , "'rod
26r . 4ll .

a.

I

.sUBCATEGO~'t

1o. HOW MUS'!"

C. APPLlCAiL!: 'l'REA'mEm'

the RUbe~t8g0ry dete~iptl~ . 1______________~.~r~~~~~~~S~~~~~------- I ~ ~TE !E
If not ~ppli=.b l o.
I
I
SPEC'lFI20
1 fWOtlGC?
~imply ch.~k none
I P~POIW.MfceI
ttOiN::>t-%y,
I

I

I

~E[) :

ICheck . . &A'lHcable l

I

I

NONi: : ' L?a l

U I_ l !

Ii

1

:..1

1
,

1

21

If appliC'a.b:'.
!!Inter ehe 4!) CPR ~H , 42
t.l:ll~ 1 trell~me:\; cee.. (_J
158 . 4:2

l&:'I.ter
I fro~
I

~.tter
bt:low

r

i

1

I

1
1

1

, 1

.'
1

,I

,I
1

'I
1

10 '
I
.ILJ~

-+________

_ _

~+-_---L

__+ _______-;--_ _ ----'

1
1
~~~ge~ent

A.

un~c

~hc

l&nd

G1.po~.l

RES':'RIC'TE:; \oiASTE RCQUIRtS

rcstrict io~8 :

'rn.D.~'T

fl . :;: RESlKICTE:O WAsms roR ""'H I CH THE TRi..\DlEtrr S"'IA.."mAAD IS EXPRr:SSi'i) I\S A S PECIF":t:: 'nQ{NC'LC'GY
1'RE.1.TEO BY THAT TECliNOt.OGy )

iAlro

~ WAS'I'~

fl . ) 0000 r'\lT!-l ANALYTIC1\L CfJR'rlf"ICATICN FOR It-lCINXRAT:iD Ok C)\J{ICS

~~

,

C' .

R?STIUC't!;p WASTE St!E;F.:C1' TO "

t.

!-lOT CUR.RtNTLY SU!J!C"I TO LAND n!sPOSAI. Ar.S'J'hlCTIONS

h

th1a wa l'te

o

!Joil or I1ehritli'

>2 . Spe:Cif:i. c Gravi ty R.1.l"l9c ,
2:i .

?~?AA IA1'lCE

Nc ' ~

Ye.s, sol1 '

nl.

Oel:l~~3

:-

to

Il"Ioic .. :e the r.::l'"'51c of oo ch :

!)nit o

Cy.:an1 dltll l

Nol"c

<0

'JYpe

!tree . I:.or.... l,

Cyanidea ,

Nor,e

to

l'/PO

If~er.,

SuHid.oo ,

~OO

to

KJ / tca

Nnena!:lle. et.c , )

total, aMe:n..lIbl c . etc .)
TO!,...:,..

lYP'

<,?tional
P~I"\OliC8:

2< . ldenti .t:y th~
;t.n'J

phys i cal

to

Non e.

W4totfl< ?color ?vAjUES
ap~c~~.nce

SCLIO

00':' phy.i":l. l

1Ii:..!atc

So l id

iiAS gEfN

07 . 06 / P6

16004

KHF 51 te 5erv1ce

MON 08 : 00 FAX 209 386 6109

Prctlh o
~ t2='5'1':'
2~.

C'OI"I~LErE

ONL\' FOil: WASTES X~'TEh"Dw FOR

Fut1S OR

INCI~~~1:0N

I

26 .

I

i

1i.EC:l.At>~,T:.:JN .

rJiLS or
INCtt."EIV.TICN PMA.'G:1.SfU:
lnf g~t1on

IProv1d. it

I

l'

.v~iiAb~. l

I

I

----------------------------pp. I
I

$OOlUI"I

u

-------------------------.~ I
,

l-la

irorr.in o o , 8.
C't.lori ne

illl

c1

Sl.i l tul: 4S S

----------------------------pp. i
I

------------------------, I
------------------------ , I
o II

------------------------ ,

I

8.

!o;a:.r ,

... . V1eeo:.ity lep.l) : ___ O___ F' _ 100 F
D.

..,.,1:1:

liO f'

'"

V, VilJ,>Or Preea..:.re "8'rP (nrn/Hal :

G. Is thi. waste a pumpablc

11qui~7

Ye.

NQ

I
I

I

I
I

J . Partie:'. 1<b.o o M111 t!u: lol!.d por..1o::. Qf eht,
W&3tt ~'9 through a 1/8 ~neh lereen' reo
No

I

; '1 , TF.ANS?oR7"'TIC~1 !NFORYATIO':

;md. 1\dd:.t1::m.::l:' vucdpt ::' on if

c . eCT

E . Ncn?Q',ljJt; code

~~ ,

_ _ __ _ _ _ __ __ _ _ __ _ __ _ _ __ _ _____ _

~~gJ l at io"~ ;

1. D .

C. CERC'!..'. Repo;rt ... rle Quantity

G.

requlrec~

t.ill;l~;'.

~ lk.

(~O :

and

\Jl"Ii~:r

P;:tck1ng Croup . __

:lb, Kg ), _ _ _ _ __ _ _ __ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ __

code

Required _ __ _ __ __ __ __

CrAEiI: INFORMATION

ehe~lcal ~~sLe ~.nag~~r.t,

Inc. haa all tho necte oo ty

identified by thS.., i\pprOVltd pr-oHle,

p~rm~t5 .~~ li cen.e~

tor. the

w~ste th~t

hAa bP.er.

ch.~c~.rizod ~nd

07 ' 06 / 96

~006

KHF SIte ServIce

6109

MOli 08 : 01 BX Z09 J '

Jlrof1. Je o
14: .

OA~:es

':"CLP InfQnMti6n ;
I Cheeic. od)' Ol'l? fo!' 1:''''0 0 C"=I1\3tltJe.nt :
""''''''-''':'l'--''''''....!l!!:..q:~~?tdJ;~''!!.i-_--;;;;;-;;-:-~"....,_-,-

1

I
I

Ber.~en.e

i

,-

Wirbe;ln

Te':.rac:hJ,oride

Chl, crdan@

1 L~C"
I TJ',ar:
1
1 x
!
I x
1
1 X
1

chlc :, :)b!;;r,z~ne

I

X

I

X

R~..Iht.ee

':h:i:'o!"crf':'l

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III-Cr oo cl
o-~r:S'8ol

0

0 . 5 mill

D018

or.?

0 . 0] m3 1l

D070

lC O.O m9/1

09 11

200 . 0 !!!SIt

[J~ :': 3

, mil

DO ~' S

., '!"SO

0 026

X

x

7: (I!) ,

.OC

o 't,

e

QQ2~

DC24

1TICl/),

DOH

1 , 4 Oichl~robe'?;f!'De

X

? < ""SO

0 021

~. 2-:lieh:oroH\a~. 1!

l

O,S !I9 1l

r.O~ii

lcl?~ichloroet r. ylGne

X

C. i r.\':J1l

POB

2,~-Dinit=y;?lue r, <

X

ongll

OC) O

Iint!ri M

X

. ? i mol l

;J ~ :'2

"
,

0 . 008 ::!S f )

0 031

t:

DCl)

i

fte[!:t i\:i:h~or ,

1

Y.exa:h:'~rQ.

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creeel

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1
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1

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p?Crel o:

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1<""'11
1 or
! ~l?rlt

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I

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OrriEiO. ~AJOOUS CONSl'lT:.ffil-.'S Indicat~ if the ~il8:e ecr,cdr.!; o1ny Of the hll,owlng

o

Fvd.'2x~de
~ ?. a..ad.iene

X

0 . :"::

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D03l

Hex~chlcrcbent~n~

X

K~xdchloroct~r.e

X

3,0

Li.nd .. ne

X

0

'1

P03 >;

" ms /l

OOl,j

mel

1

lC . 0 ~i il

l:' 010;

,

,,, n ms l l

DO }~

r;~trcce;'l;:t::n!

X

2 ,0 r:q11

DOH

Pt~t.Ch l o:~p~eno 1

X

n !!fi I i

DOli

ilvrid;.r.c

X

5 . ::0 !!!T I l

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T~t~.chlcrop.thy:cn!

X

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OOl~

roxap."l.fJnll::

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DOl"'

X

. 0 nq/l.

DOl.'1

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a .' mg!l

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5.Tr~eh!oro?hen~1

X

-t OO , C mg / l

00<11

2.' . ,. 'J'1' ~ c~19rOpr"~f'lQ l

X

;: , 1:1 mg ! l

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Vinyl CI-.101'ldt

X

0, " mg/l

DOO

Metr.cxvch:or
"'.echv:'

Et.~,y l

2,4 S?TP

X

K"':c!'".e

sl::. ... ex

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2:1

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un~e.II : p~ . 1'09/101," "

I

l!u~

OT ! 06 I n

~00 7

KHF Site Service

08 : 01 FAX 209 386 6109

Pro!!:",

&!1
CI"'.D-1:c:A.:.. ~POSl'::::'Ot-.- : Ad::H tiorw l. eonn.1tu.nt. N07 i.nclu.d.ed. on pag". 1 of tho WUt. ProH l e

Ccns:.i ':.:.Jtntl
::;~'JN

sV'"...r;.o?

M.t.G...."'iS H.Jo1

OXrDE

Ran3_
3 to

2: to

SCOIJ.l:1 CXrDC'

J to

SOl:"

~ ~o

unit Dea:rl;>ti.on

o
lO o

10

---' o
,
"

R2 0 ?iO

r

Oi / 06 i 98
Oat ~

Prtnted

~005

KHF Slte Se rvl ce

1I0li 08 : 00 FAX 209 386 6109
C i IC 6 /~ 8

Proof 11. "
1C'Jfr~

Ht'TAUi

I

TeL l' 1!"'. Iorfllillion !

jCheck only ONE for ~ach eon.t~t~."t l
:
Ur.oc Wilt. , FEw' ma l l
I

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1 Lc ~' 1J

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ThSY'l

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No .

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__1-____~________________+-__+ _~__~~i---~-----------------

t-______________-1__-1~~~~~----~---------------____t-______________-f__

' C"'~~~llll
i "~'~'~.~'~I~l~____~~________~__~~____

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l ?c'r~'~~11~~
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I

1-____-+________ '________+-__+---------~---f---------------

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I

[CopDer

I

I~V~iD~'~dl
l c~
'm
~

+-____ __________;____

____

~

-+________________+-__,-________ __ _________________

-L____

~

~

I

! ~Z'~'n~<~-------L----~----------~--~------~------- --------+--~---------t----t-----------------

o

Dai Iy Inspection
Log: Tanks
and Sumps

Date: _ _ _ _ _ _ _ __
Inspector: _ _ _ _ _ _ _ __

5 - Battery Dump Bin Sump
6 - RMPS Floor
7 - North Mud Tank
8 - Central Mud Tank
9 - South Mud Tank
10- Acid St

Tank

II - Overflow Tank

Unit

14 -

16 - West Reaction Tank
17 - East Reaction Tank

21 - Delta Stack Clarifier
22 - East
23 24 - North Oxidation Tank
25 - South Oxidat ion Tank

26 27 -

ustment Tank #2

28 - pH Adjustment Tank #3
29 - Process Tank
30 - Fi Itrate Tank
31 - l'<. FI ue Dust
32 - S . Fl ue Du st Slurry
35 - Mobile

h :/490 _97/part_b. 97linspecLcdr

DAILY INSPECTION LOG
Containment Building (Reverb and Blast Furnace Feed Rooms)
Month ?
Date

Reverb Furnace Feed Room
Material
Stored

Leak
Detection

Tracking

Visible
Emission

Blast Furnace Feed Room
Material
Stored

Free
Liquids

Tracking

Visible
Emission

Comments
(geDeral integrity of
noor, walls. aDd rool)

Inspector
Initials

DAILY INSPECTION LOG
MONTH___________

MISCELLANEOUS UNITS
Reverb Furnace
-Date

Structural
Integrity

Operating
Conditions

Blast Furnace
Spillage

Structural
In!cgrity

Operating
Conditions

Spillage

Comments

MONTHLY INSPECTION CHECKLIST
TO BE COMPLETED ON THE FIRST OF EVERY MONTH
RETURN TO OFFICE OF ENVIRONMENTAL ENGINEER
Date: _ _ _ _ __ _ _ _ _ _ __

Name oflnspector:_ _ _ _ _ _ _ _ _ __

Time: _ _ _ __ _ _ _ _ __ _ __
SAFETY AND EMERGENCY EOUIPMENT
Fire Extinguisbers
(See attached list)
Check for location, access, chemical charge level
Fire Hosereels - Check for access, location, wear
(See attached list)
First Aid Kits - Check for location, access,
inventory, instructions (See attached checklist)
Emergency Showers and Eyewasb Stations Check for access, operation
(See attached checklist)
Facility Alarm - Check for access, operation
Monitor Wells - Check for cracked or broken pipe
andlor well cap; erosion around well, access
(See attached checklist)
Storm Water Pond - Check outlet pipe and
liner integrity, pump, pond level (See attached
checklist)
Compressed Air Horns - Check for access,
operation (See attached checklist)
Yard Area - Storm Water Components blockage, structural integrity, sediment
accumulation (See attached check list)
Facility Wide - Structures - structural integrity,
leaks (See attached checklist)

Observations/ActioDli Taken

MONTHLY INSPECTION LOG
FIRE HOSEREELS
Location
Blast Furnace Feed Room
(near SE comer)
Smelter Building
(West wall)
Smelter Building
(North wall)
Smelter Building
(center of building)
Reverb Furnace Feed Room
(NE comer)
North of RMPS Floor Sump
North of Overflow Tank

Access

We.r

Comments

MONTHLY INSPECTION LOG
FIRST AID KITS
Loc.
#

Location
Description
Smelting Building
RMPS
Administrative
Building
Garage
Maintenance Shop
Employee
Facilities

Bldg. Access Inventory Instructions
#

Comments

MONTHLY SAFETY fYE ~ t.l:i.O SHOWER INSPECTION
..rformed By _ _ _ _ _ __
Supervised By _ _ _ _ _ __
Foreman

Time
Staned _ _ _ __

Time
Completed _ _ __

Date
Performed _ _ _ _ __
Job Ticket No ._ _ _ _ _ __

Time Required to Complete PM _ _ __

EYEWASH
Cbeck eye wasb sprays for proper alignment. Run water until
Cbeck valve for ease of operation - sbould turn freely.

kkim water appears.

SHOWERS
Cbeck shower for proper flow. run water until kkim water appears.
Cbeck valve for ease of operation -- should turn or operate freely.
ACCESSIBILITY
Check eye wash and shower areas for acceSSibility -- no product or equipment blocking use of safety equipment.
LOCATION

I . Mounted on column-center of Recon Bldg.
2. North end of mobile garage

(
'.

J. West end of W IT fIlter press
4. NIW corner of soda solution tank

5. Inside battery charging room (NIW corner)
6 . South side of west smelter entrance
7. South end of reftnery under stairs
8. North end of reftnery - west side of door
9. NIW corner of MCC-4-7
10. SIW corner of MCC-4-7

II . SI E corner of ballery acid slOrage tank
12. Base of scrubber stairs
13. West outside wall of MCC-I
14. Under HIM on inside of west wall
IS. Inside HIM room (NIW corner)
16. North side of RMPS fIlter press
17 . West side of ballery dumper belt
.~.

Panfeeder basement (south wall)

19. Upstairs smelter lab.
20 . Q. A. lab.
490.4.S .5W90-97\SAFEINSP,T8L.

EYEWASH
OPERATION

SHOWER
OPERATION

OK

OK

FAULT

FAULT

ACCESS .
OK

FAULT

COMMENTS

MONTHL Y INSPECTION LOG
MONITORING WELLS
ID#
2S/ 12W- 18QI
2S/ 12W-7C3
2S113W- 14Hl
2SI13W- 14H2
2S/ 13W- 14H3
2SI13W- 14C?
2S113W- 14AI
2SI13 W- 14A4
2S/ 13W- 14A5
2S113W-14A6
2SI13W- 13R2
2SI13W- J3RI
2S/ 13W- 13E5
2S113W-1 3AI
2S11 3W-12Q2
2S11 3W-12KI
2S/ 13W-12A I
2SI13W-IIR3
2S!13W- I I R2
2S11 3W- 1112

Lock

Pad

Protective Casing

Weep Hole

Comment

MONTHLY INSPECTION LOG
(and after each storm event)
Monili: ____________

STORM WATER POND
DATE

METER
READIN G

POND
LEVEL ('10 )

PUMP
ON/OFF

INSPECllON

INTEG RITY
Outlt t pi~

SIGNATlIRL

Uarr

TOTALS
Comment:

Date

Comment:
Comment:
Comment:

Date
Date
Date

MONTHLY INSPECTION LOG
COMPRESSED AIR HORNS
Loc.
1/

Location
Description

Bldg. Access Operation
1/

Comments

MONTHL Y INSPECTION LOG
YARD AREA - STORM WATER COMPONENTS
Item
Storm Water
Trenches
Storm Water Piping
and Manholes
Storm Water DropOut-Box

Blockage

Structural
Iategrity

Sediment
Accumulation

Comments

MONTHLY INSPECTION LOG
FACILITY WIDE - STRUCTURES
Item
Floors
Walls
Roofs
Drains

Structural
Integrity

Fracture.

Leaks

Blockage

Comments