December 2016 Quick Draw Express Lift (SC-008) Incident Report of Investigation This report complies with sections 25-5-704(b) and 25-5-715(4) of the Colorado Revised Statutes (“C.R.S.”) and the Colorado Passenger Tramway Safety Board Rule 23.3, which require a “report of investigation” following an incident “when a death or injury results from a possible malfunction of a passenger tramway.”1 This report provides an overview of the Colorado Passenger Tramway Safety Board and details the incident, the investigation, and the findings of the Board. Overview of the Colorado Passenger Tramway Safety Board Colorado law established the Colorado Passenger Tramway Safety Board (“Board”) to assist in safeguarding the life, health, property, and welfare of this state through its licensure, inspection and regulation of passenger tramways. Since the establishment of the Board in 1965, there have been seven lift related fatalities as a result of three incidents in Colorado. 2 To meet its objective of safeguarding the public, the legislature placed the primary responsibility for design, construction, maintenance, operation, and inspection for passenger tramways with area operators, while empowering the Board to prevent unnecessary mechanical hazards in the operation of passenger tramways, and to assure reasonable design and construction, accepted safety devices and sufficient personnel, and that periodic inspections and adjustments are made which are deemed essential to the safe operation of passenger tramways. See §§ 25-5-701 and 705, C.R.S. Toward this end, the Board is authorized to issue licenses, collect fees, receive complaints, conduct investigations, prosecute or enjoin persons violating the Passenger Tramway Safety Act, hold hearings, impose discipline on area operators for such violations, establish technical and safety committees, and promulgate such rules as may be necessary and proper to carry out the provisions of the Passenger Tramway Safety Act, including the use of the standards found in the American National Standard for Passenger Ropeways-Aerial Tramways and Aerial Lifts, Surface Lifts, Tows, and Conveyors-Safety Requirements, as promulgated by the American National Standards Institute (“ANSI standards”). § 25-5704 (a), C.R.S. A public passenger tramway shall not be operated in the state of Colorado unless licensed by the Board. § 25-5-709(2), C.R.S. All lifts in Colorado must be licensed annually prior to the operating season. §§ 25-5-711, 712, and 713, C.R.S. Prior to annual licensure, each Colorado lift must be inspected by Board inspection engineers 3 to confirm no unreasonable safety hazard exists, and to confirm that the lift is in reasonable compliance with the current ANSI B77.1 Standard, the Passenger Tramway Safety Act and Board Rules. § 25-5-712, C.R.S. The Board inspector conducts a visual and audible inspection of: all safety systems and functions of the lift; functionality of all drive systems; brake systems; speed controls; stops and tower safety systems, and any other lift specific systems, including records and other documents. Board Rule 22.4. Once the inspection is complete, the Board inspector provides a list of the deficiencies observed during the inspection that must be addressed prior to licensure of the lift. Board Rule 22.4.4. The area operator must certify that these deficiencies 1 This report was prepared in furtherance of the Board’s duty to investigate and report as set forth in §§25-5-704(b) and 25-5715(4), C.R.S. and Board Rule 23.3, and does not, in and of itself, resolve any pending disciplinary complaints before the Board. 2 Colorado Tramway related fatalities occurred in 1976-four fatalities as a result of a cable incident; in 1985- two fatalities as a result of a bullwheel failure; and, the 2016 fatality that is the subject of this investigation. 3 Board Inspection Engineers are required to be licensed as professional engineers in the state of Colorado pursuant to §25-5702(5), C.R.S., and Board Rule 22.5. QDE Final Investigation Report May 10, 2017 Page 1 of 13 have been addressed before the lift is licensed for public operation. Board Rule 20.2. When the inspector finds deficiencies that may be a risk to public safety, “the inspector shall issue an immediate report to the Board for appropriate investigation and order” pursuant to section § 25-5-715(5), C.R.S., and Board Rule 22.4.5. In addition to the annual pre-licensure inspection, the Board inspectors conduct unannounced operational inspections during each operating season of the year. § 25-5-715, C.R.S., and Board Rule 22.3.2. These inspections focus on operational issues and confirm that deficiencies noted in the annual inspection have been corrected and that the lift is being maintained and operated in a safe manner. Board Rule 1.1. Further, the Board must approve and inspect any major modification to a lift. § 25-5-710, C.R.S. Prior to major modifications4 of any lift, licensees are required to submit documentation that includes a verification statement that the design is in compliance with the applicable rules. The submission must also include a proposed acceptance test procedure to demonstrate the modification meets applicable rules and standards. Board Rule 21.3.7. A Board Inspector must be present during the acceptance test. Board Rule 21.3.11. Upon successful completion of the test, the area must submit additional documents confirming that the modification was installed according to the original proposal. After all documentation has been reviewed, the Board may issue a license to allow public operation of the lift. The Incident-Quick Draw Express Lift at Granby Ranch Ski Area Description of the Incident On the morning of December 29, 2016, three skiers boarded the Quick Draw Express Lift (SC-008) (“QDE”) at the Granby Ranch Ski Area in Granby, Colorado. As their carrier (Carrier 58) approached Tower 5, the carrier swung excessively and struck Tower 5. The three skiers were ejected from Carrier 58 and fell to the snow surface. Granby Police Department confirmed that one passenger was fatally injured and the two other passengers were seriously injured. No other injuries were reported. The lift was evacuated with the electric prime mover. Description of Lift The QDE is a detachable quad lift built in 1999 by Leitner Lifts (See attachment B). The lift has a slope length of 4,360 feet and a vertical rise of 837 feet with 14 towers and a line gauge of seventeen feet five inches (17’-5”). The lift’s ultimate design capacity is 2,400 passengers per hour at the design speed of 1,100 feet per minute (ft./min.) in a clockwise rotation, but the current tested capacity is 1,800 passengers per hour. The top fixed drive chairlift uses an Electric Prime Mover consisting of 500 horsepower (“hp”) electric motor through a Sew Eurodrive gearbox. The Diesel Prime Mover is a Cummins N14-P475 engine utilizing 475 hp through the same gearbox. The Evacuation Engine is a Cummins B5 9P-152 engine utilizing 152 hp through a torque converter and a belted connection to the same gearbox. The original electronic drive controls were a Control Techniques drive with a Leitner low voltage system utilizing a Pilz “Programmable Logic Controller” (“PLC”). Until the new drive was installed in December 2016, there had been no major electrical changes since the lift’s construction. The tension system is a single hydraulic cylinder used in a compression application, or “push” style design on the return bullwheel at the bottom terminal. The hydraulic controls are also located on the carriage at the bottom terminal. 4 A Major tramway modification is defined as: an alteration of the current design of the tramway which results in: a change in the design speed of the system; a change in the rated capacity by changing the number of carriers, spacing of carriers, or load capacity of carriers; a change in the path of the rope; any change in the type of brakes and/or backstop devices or components thereof; a change in the structural arrangements; a change in power or type of prime mover or auxiliary engine; or, a change to control system logic. Board Rule 1.2.4.3. QDE Final Investigation Report May 10, 2017 Page 2 of 13 The haul cable consists of a 6x25 Redaelli rope with a plastic core. The rope has not been shortened from the original installation and the rope has stretched such that the tension carriage is near its fullest extent, requiring a re-splice to shorten the cable in the near future. The chairlift has 67 four-passenger carriers, Leitner model SA4-99 using a Leitner grip model LA48-95. The grip is a two-spring, non-over center, style coil spring grip. INVESTIGATION The Investigation of this matter commenced on December 29, 2016, the date of the incident, and preliminarily5 concluded March 30, 2017. The investigation included the assembly of an investigation team, a review of the QDE lift history, licensure and inspections, extensive on-site testing of the QDE, witness interviews/review of statements, and review of the information from the data logger. Initial Board Assessment and Assembly of Investigation Team Immediately following the incident, Area representatives evacuated the lift and closed the lift for public operation. The Granby Ski Patrol was the first to respond to the scene at 10:55 a.m., and contacted the Granby Police Department, who arrived at approximately 12:05 p.m. The Area then notified the Board Supervisory Tramway Engineer (“STE”). Both the Granby Ski Patrol and Granby Police Department assisted in taking witness statements as the lift was evacuated with the primary drive (See attachment K). The weather was partly cloudy and the temperature was 30 degrees with wind less than five miles per hour (“mph”). Area maintenance personnel preserved the lift’s recorded drive performance data from the time of the incident. The STE arrived from Denver at 1:30 p.m. on the day of the incident to coordinate the investigation. The STE assembled an investigation team of four licensed professional engineers with extensive tramway engineering experience. The investigative team included: 1. Lawrence Smith, P.E. – Board STE (40*) Responsible for overseeing the investigation 2. Thomas LaVenture, P.E. – Board inspecting engineer (30*) Responsible for technical support and documentation 3. Bruce Allen, P.E. – Board inspecting engineer (20*) Contributing technical support via telephone 4. Charles Peterson, P.E. – Independent consultant (41*) Responsible for directing investigation and report development Others present during the investigation included: 1. 2. 3. 4. 5. 6. Jamie Bunch, P.E. – Tramway Engineer (40*) Jim Fletcher, P.E. – Tramway Engineer (40*) Josef Gmuender, P.E. – Consultant (30*) Rod Stocking – Senior lift technician for Leitner/Poma (40*) Ski Granby Ranch managers and lift maintenance personnel Granby Police Department *Years of experience in the aerial ropeway industry 5 Due to the unprecedented nature of this dynamic occurrence, continued investigation/analysis of this event will likely continue for years. QDE Final Investigation Report May 10, 2017 Page 3 of 13 Review of Quick Draw Express Licensure and Inspections The QDE lift at Ski Granby Ranch (the “Area”) has been licensed to operate since December 9, 1999. During that time, the lift was inspected annually for both its licensing and unannounced operational inspections. During its 18 years of operation, there have been no reported incidents attributed to unstable lift dynamics. The summer operational inspection of the QDE was conducted on August 7, 2016, by Board Inspector, Bruce Allen, P.E. The report (See attachment C) noted a deficiency related to the incorrect labeling of a tower test switch on the control panel. In their August 13, 2016, response to the deficiency (See attachment M), the Area reported that the deficiency was corrected. In early December 2016, the electrical controls of the QDE were modified per the “Notice of Installation” received by the Board office in October of 2016 (See attachment D). The modification did not change the existing manufacturer supplied low voltage control system. The Engineer of Record for the modification was Joe Gmuender, P.E. The installation and drive setup was performed by Ed Thompson of Electramic Associates. The modifications to the QDE lift included: 1. Replacement of the original 1999 Control Techniques digital DC drive with an ABB DCS-800 digital DC drive; 2. Addition of an interface controller between existing low voltage controls and the new DC drive. The interface controller adds safety functions for both electric and auxiliary operation; 3. Fine-tuning to set parameters in the new drive that controls how the drive interacts with the electric motor that drives the lift; and, 4. Routine major maintenance of the electrical motor by the Area (off site - See attachment F). The acceptance testing for the drive modification was conducted on December 5, 2016, by Board Inspector, Bruce Allen, P.E. The test included the verification that the new drive was capable of accelerating a fully loaded lift to design speed. Per ANSI Standard B77.1-2011, the test procedure (See attachment G) requires the lift be loaded with 110% passenger weight on the up-going line. Containers of water were utilized to simulate the passenger weight. The lift was driven backwards a minimum of three times during testing to keep the loaded carriers on the heavy side and non-run loaded carriers through the terminals. During the multiple acceleration tests, neither Inspector Allen nor any of the personnel (See attachment E - “Personnel attending”) who witnessed the test reported any unusual rope dynamics. The annual licensing inspection for the QDE lift was completed by Inspector Allen, on December 5 and 8, 2016, concurrent with the new drive acceptance test. The Inspection Report dated December 12, 2016, noted a deficiency regarding the need to submit to the Board a software security procedure and additional as-built documentation of the modification. The Area submitted a report to the Board on December 14, 2016, correcting the deficiency (See attachment H). In addition to the aforementioned deficiency, Inspector Allen noted a comment on the Inspection Report. A comment is not a deficiency of the required standards, but rather a way of informing the Area of a specific item that may need attention in the future. Inspector Allen noted “The new motor drive’s proof of torque circuit is not able to maintain static torque or forward motion on a start with a loaded lift due to the proprietary nature of the existing control system and brake control module. A very slight rollback does occur on all loaded lift starts, and should be rectified when the new control system is installed in 2017.” Inspector Allen further noted the proof of torque complied with the ANSI B77.1 requirement 3.1.2.6(b) and the ANSI “proof of torque” requirement (See attachment I). The comment was reviewed by the investigative team and since it is unrelated to dynamic effects on the lift, it was not considered relevant to the incident or investigation. The Area submitted all of the required documents (See attachment E) for the modification and testing of the new drive and the lift was licensed on December 15, 2016, following the December 5 and 8, 2016 inspection and review of the December 12, 2016 Acceptance Test Report. QDE Final Investigation Report May 10, 2017 Page 4 of 13 The investigative team also reviewed the initial Acceptance Test Report dated December 12, 2016, from the December 5 and 8, 2016 inspection (See attachment G). In the case of a lift modification such as this, the design engineer Joe Gmuender, P.E., is responsible for the programming, adjustments and fine-tuning subject to the modification. The Board inspecting engineers are not responsible for review of particular programmed settings such as drive parameters, but observe the test procedure to verify performance complies with the Board Rule 21.3.11 and the ANSI B77.1-2011 Standard. The investigative team found no deficiencies, unusual dynamics, or anomalies in the December 12, 2016 Acceptance Test Report. Witness Statements The investigative team reviewed the witness statements gathered by the Granby Police Department and the Granby Ranch Ski Patrol for information. In addition, the investigative team was notified of a post to the Area’s “Facebook” page regarding QDE operations on a day prior to the incident. These statements provided a wealth of knowledge to allow the investigation team to get a better picture of the dynamics as the incident unfolded and possible indications of input variables into the cause of the incident (See Attachment K). The statements allowed the investigation team to deduce the loaded characteristics of the three loaded carriers ahead of the incident chair and four chairs back. Witness statements indicate Carrier 58 was the lightest loaded carrier in the grouping of affected carriers. The witness statements also tell of Carrier 58 swing beginning at Tower 4 and continuing to increase until contact was made at Tower 5. The statements also indicate the amount of carrier swing of the other nearby carriers. Witness statements also verified that there was no outside influence of energy, i.e. wind, tree contact or other force inducing additional energies into the cable system, and indicated there was no passenger misconduct. One specific witness comment regarding the noticeable increase in dynamic cable movement during the first 10 days of this season was further investigated by the STE. According to the witness, the line was much more dynamic than in the previous 10 years they had been skiing at this area. During that visit, these observations were reported to area representatives. The witness further stated the dynamics occurred along the entire line. Several witness statements allege multiple stops immediately prior to the incident. However, the computer data logger does not show those stops. It was later understood with testing that those perceived “stops” were actual changes in speed of the cable and gave the passengers the impression that the chairlift had momentarily stopped, indicating additional dynamic movement in the chairlift. All the information gathered from the witness statements allowed the investigation team a better understanding of the overall situation surrounding Carrier 58’s contact with Tower 5. Site Investigation The site investigation and testing were conducted by the investigation team from December 29, 2016 to January 5, 2017. The major components of the lift were inspected and found to be within industry standards and complied with Board Rules and ANSI B77.1-2011 Standard. The investigative team verified that the Carrier 58 contacted the Tower 5 tube. The marking on the Tower 5 tube was consistent with marks on the outside surface of the Carrier 58 bail. In addition, there were matching marks on the grip rollers and the outside flange of the lead-in sheave. The tensioning system was tested and found to be functional with an expected amount of carriage movement under varying loading conditions. While the investigation team was unable to recreate events exactly as they occurred on the date of the incident, the investigation was able to reasonably simulate the variables present at the time of the incident. To begin the testing, the empty lift was operated at various speeds with multiple changes of QDE Final Investigation Report May 10, 2017 Page 5 of 13 speed. During one of the tests, there was some instability in certain carriers as they passed over and uphill of Tower 12. No other indications of instability were observed. The investigative team noted that Carrier 58 was removed from the line following the incident. The gap left by this missing carrier was slowly closing as the carriers were automatically repositioned in the terminal to be a uniform distance apart. The carriers are spaced in the upper terminal to be a pre-set distance apart based on 67 carriers on line. As with all detachable lifts, there is a gap that remains in the line between Carrier 67 and Carrier 1 during normal operation. Carriers 55 through 63 (without Carrier 58) were loaded to simulate the estimated weight of passengers as described in the witness statements. The eight loaded carriers were positioned on the down-going line at the lower terminal. The lift was started and accelerated without noticeable carrier movement at Tower 5. After repositioning the loaded carriers to the same starting location of the previous test, the lift was again accelerated to design speed and given a random series of speed change commands. There was significant carrier movement between Towers 2 and 4, but little movement near Tower 5. However, carrier swing between Towers 3 and 4 became so violent that the test was stopped before the lift was damaged. After load repositioning, the test was repeated with rapid speed changes and yielded similar results. Tests were suspended for the day. On January 2, 2017, there was a meeting of all parties to be involved in additional testing. After lengthy discussions, the investigation team agreed the tuning within the newly installed drive was a probable contributor to the observed carrier instability. The investigative team inspected the new electronic drive. While reviewing the new electric drive parameters, it was noted that one particular setting of the speed controller’s Proportional-Integral-Derivative (PID) parameters, TiS, was set outside of the expected range. When the lift is operating under electrical power, the lift motor converts electrical energy into mechanical energy to accelerate the lift, and converts mechanical energy into electrical energy to decelerate (slow down) the lift. The electrical energy is managed by the electronic “drive”. The PID portion of the speed regulator controls the motor speed based on the measured real-time motor speed, and the motor speed command. When a new motor drive is installed, the motor drive PID parameters must be programmed based upon the overall mechanical and electrical properties of the individual ski lift. The desired end result of programming the speed controller PID parameters is to have smooth acceleration and deceleration, a constant steady state speed, and minimal speed overshoot. Also, the PID must not overreact to disturbances such as a change in speed command or a change in load. If the PID does overreact, the torque applied to the drive bullwheel can cause line dynamics or surging. The investigation team noted another drive setting of interest. The deceleration time (“DecTime1”) was set at 6.5 seconds. The DecTime1 makes the lift decelerate rapidly from “fast” to “slow.” The investigation team developed a new test procedure to verify the hypothesis that these important variables (TiS and DecTime1) could have contributed to the carrier instability. A series of six tests were developed to determine the effect of increasing the TiS and DecTime1 parameter values to more traditional values6 used for detachable chairlifts. The testing continued on January 3, 2017, with the same loaded carrier configuration as used previously. The weather had changed to include a light snow and temperatures ranging between three and five degrees Fahrenheit during the testing with winds less than five mph. The test procedure called for the lift to be operated in the same sequence of speed changes used on the previous tests that resulted in instability. The test procedure that produced the dramatic carrier swing the previous day was muted on the second day of testing due to decrease in temperature. However, the same type of carrier swing was evident at the lower terminal. The team monitored the speed and current at the 6 The ANSI Standard is a “performance” standard, meaning that the standards do not include specific parameter settings, but looks at the performance of the drive parameters so that the entire drive complies with the ANSI requirements of acceleration/deceleration, stops and starts. The parameter “traditional values” or “typical settings” are those which are utilized by a large proportion of other drive installers and ski lift manufacturers in the ski lift industry. QDE Final Investigation Report May 10, 2017 Page 6 of 13 upper drive terminal. The team observed that increasing the TiS parameter to a typical setting did indeed remove a vast majority of the instability as observed at lower terminal and on the drive display screen at the top terminal. In addition, the investigative team observed that setting a larger deceleration time (DecTim1 changed to 10 seconds) also resulted in decreased torque and carrier dynamics. Following the extensive testing, the investigative team notified the Area that the new electronic drive was unsafe for public operation. The STE further opined that the lift would be safe for public operation using the Diesel Prime Mover since the Diesel Prime Mover operates independent of the electronic drive. The Board met on January 9, 2017, to review the initial findings of the investigation team. The Board agreed to allow the Area to reopen the QDE lift under a Non-Disciplinary Interim Operation Agreement (“Agreement”) requiring the Area operate the lift under the power of the Diesel Prime Mover as long as there was no interface between the modified drive and control of the lift. In addition, Area personnel had to monitor the lift to watch for any unusual lift dynamics and report any unusual dynamics to the Board. The lift was reopened to the public under this Agreement on January 10, 2017. On January 18, 2017, the Area personnel contacted the STE when acceleration drive faults occurred with the Diesel Prime Mover. The acceleration rate of the empty lift at times was exceeding the 2.0 feet per second squared (“fps2) limit allowed by the ANSI B77.1 Standard (ANSI 3.1.2.4). The STE arrived on site the following morning, January 19, 2017, prior to normal daily operations and observed the acceleration faults and some indications of lift instability. The initial slow speed setting of the diesel was reduced and resulted in the acceleration rate being reduced, and within the required ANSI B77.1 Standard (ANSI 3.1.2.4). Following this adjustment, however, the lift began having “parity faults” when the lift was started. This fault is an indication that the return bullwheel had rotated in the reverse direction as determined by the encoder that is mounted on the PTO sheaves at the lower terminal. The STE recommended that the Area close the lift pending further investigation. The Area voluntarily closed the QDE lift for public use through an agreement with the Board, on January 19, 2017. The STE investigated the dynamic response of the lift. Upon further testing, the STE found that the high deceleration for the diesel and a quick restart was contributing to carrier instability of the lift. The dynamic effects experienced during all speed changes was greatly reduced when there was a time delay between any stops or changes in speed. This time delay allowed the lift dynamic energy to naturally decay and the lift to become steady before adjusting the speed or starting. When a slow command is initiated, the lift must go to that speed and remain there for a minimum of 15 seconds before a fast command can be actuated. Also, the STE found that when the lift comes to a stop as a result of pressing the stop button, if the STE imposed a 15 second delay before the lift could be restarted, the dynamic energy decayed allowing the lift to steady. After additional testing, the STE recommended that the lift was safe for public operation if the deceleration rate was below the ANSI B77.1 requirement of 5.0 fps2 and there was a time delay after a speed change. After the Board reviewed initial findings of the diesel shutdown, the Area signed an Amended NonDisciplinary Interim Operation Agreement (“Amended Agreement”) with the Board that required the Area to “take appropriate measures to mechanically modify the lift to stabilize and remove the dynamics from the lift.” The Area contacted Leitner/Poma to complete the modifications to the lift. Leitner/Poma increased the tested time delay between speed changes from 15 seconds to 30 seconds. Following the modification, the STE and Board Inspector Chris Hale, P.E., inspected and tested the lift with multiple load case scenarios, including the eight chairs loaded to simulate the December 29, 2016 incident. The STE and Inspector Hale observed no lift dynamics. Based on the inspection, the Board permitted the Area to reopen the lift for public operation, in accordance with the terms of the Amended Agreement, on January 27, 2017. The terms of this Amended Agreement required reduced speed and Area monitoring of the line. The Area operated QDE under the terms of this Amended Agreement through April 2, 2017, the date the lift closed for the season (See attachment L). QDE Final Investigation Report May 10, 2017 Page 7 of 13 Review of Data Logger On March 30, 2017, a member of the investigation team re-visited the site to gather more information from the lift’s data logger, and to confirm measurements of several components of the line equipment and tension cylinder. The lift is equipped with a data logger which records every fault and produces a line graph of the motor current and lift speed for every start and stop since the QDE lift was installed in 1999. The investigative team reviewed the data to determine the role of the motor drive and lift operator in the incident. On the day of the incident, Record 38 of the data logger shows that the QDE lift accelerating to a “Fast,” the lift’s maximum licensed design speed, and the motor current waveform shows strong oscillations of 400 to 500 amperes (“amps”) with roughly a four second oscillation period. The on-site team only observed current oscillations of this magnitude during testing when commanding an increase in speed while the lift was in a deceleration or motor drive regeneration mode. The current oscillations indicate that the operator had not allowed the QDE lift to reach its steady state speed before commanding a Fast. Record 38 further documents a Tower 5 derail fault when Carrier 58 struck Tower 5 and the lift decelerated to a stop. Findings The investigation team assembled by the STE included seven Licensed Professional Engineers with combined ropeway experience of over 250 years. After reviewing the physical evidence, the investigation team found that Carrier 58 collided with Tower 5 at an approximate 40 degree angle from horizontal. Witness statements verified that the passengers were ejected from Carrier 58 when it swung and hit Tower 5. The investigation confirms there was no passenger misconduct on the lift, Carrier 58 did not collide with any external fixtures to cause it to swing into Tower 5 and the weather conditions were not a factor. No one on the investigative team has ever witnessed or heard of a similar event. Likewise, literature does not describe such an event. At this stage of the analysis, the investigation team was able to isolate the two main contributing factors to the incident. In addition, the investigation team identified multiple factors that may have also contributed to the incident. The investigation team is in agreement that the lift should not be operated for public use using any of the primary electric motor drive system that was modified, repaired or replaced. The investigation team found the following factors contributed to this event: Contributing Factors: 1. Drive Modification. The testing confirmed two of the drive parameters may have created pulses of energy that could explain the rope instability. The first parameter was the TiS parameter with the PID part of the speed controller. During testing the TiS was increased from the setting of 97 to 3200. The amount of lift dynamics was significantly reduced with the higher value. The second drive parameter (“Speed Filter Time” ABB 50.06) that was evaluated directly influences the actual lift speed measured by the drive. At the time of the incident, it was set at 50 milliseconds (“ms”) compared to a more typical setting of 5 ms. It is probable that the combined effect of this setting along with the TiS setting may have resulted in the drive trying to respond too aggressively to lift demands when changing from “Fast” to “Slow” and back to “Fast” again. With the Speed Filter Time at 50 ms, the motor speed measurements may lag behind when conditions are changing rapidly. In this case, the drive may over-react because it does not detect that the motor is keeping up with corrections. 2. Influence of Speed Changes. Unstable lift dynamics could only be re-created by making rapid changes in the lift speed with the newly installed drive. Many of the witness statements mention multiple changes of lift speed that occurred just prior to the incident. According to QDE Final Investigation Report May 10, 2017 Page 8 of 13 the operator, he did not remember making any speed change prior to the incident. Although the data logger does not record speed changes, there is supporting evidence indicating that rapid and significant accelerations/decelerations of the lift occurred immediately prior to the incident. Given the information provided by the data logger, the investigation team believes a speed change occurred immediately prior to the incident. The investigation team found the following factors may have contributed to this event: Potential Contributing Factors 1. Control System Complexity. The new drive was the first major modification made to the lift’s electrical control system since installed in 1999. The new ABB DCS-800 drive replaced the original Control Techniques drive. The new drive required an interface with the original Pilz/Leitner control system, which also controls the regulated service brake application. At this stage of the analysis, it has not been possible to confirm that the interface was made correctly due to the proprietary nature of the original Pilz programming. 2. Control Board Replacement. Maintenance personnel reported that in February 2016, one of the control boards in the old DC drive was replaced. After the control board was installed, there appears to have been a period where the lift operated with speed/current graph showing signs of motor current instability similar to that seen during the testing. The graphs indicate that the drive was tuned within a week and the instability was reduced. 3. Electric Motor Encoder Possible Damage. During the reinstallation of the rebuilt electric motor, the motor had an internal lead that was not bolted down. Upon energizing the motor, the unbolted lead resulted in a catastrophic failure of the main electrical circuit breaker. The company that rebuilt the motor was consulted and came on site to make repairs to the electric motor. The rebuild and re-installation of the electric motor occurred while the old drive was still in place but prior to public operation in the fall of 2016. Without a complete analysis of the electric motor and encoder, the possible connection or contribution is unknown. 4. Unknown Second Electrical Cycle. The data logs show a consistent low energy pulse into the system at about a 3.7 second interval for the past 18 years. The timing is not speed dependent. The source or significance of this “noise” has not been determined. 5. Tension System Verification. Rope stability is directly related to tension. A single hydraulic cylinder is used in a “push” style application and is near full extension. It is possible the cylinder may be “binding” due to the full extension and not operating consistently to maintain constant rope tension. Any binding of the cylinder could affect the overall rope tension. Detailed forensic testing of the tension system and the hydraulic cylinder would be required to determine if the cylinder is binding and operating correctly when fully extended and the significance to the incident OR a statement that it is determined that it could/would be of little/considerable/no significance. 6. Natural Instability of the Profile. The incident was highly unusual in that the dramatic rope and carrier instability appears to be somewhat localized between Towers 3 and 5. There appears to have been a very unique combination of rope tension, carrier spacing, tower spans, tower height, carrier loading and natural carrier movement that led to the transverse carrier swing that resulted in Carrier 58 hitting Tower 5. Carriers 57 and 58 were relatively lightly loaded with one adult and two children each amongst several fully loaded Carriers 55, 56, 59 QDE Final Investigation Report May 10, 2017 Page 9 of 13 and 60. Both Carriers 57 and 58 experienced excessive carrier swing prior to the collision of Carrier 58. Further analysis is required to determine the influence of each of these variables. 7. Natural Harmonic Response of the Haul Rope. Fast/Slow speed commands by the operator in rapid succession along with oscillating bullwheel torque from the selected tuning of the drive combined to excite the natural harmonics in the lower spans of the lift. These factors resulted in excessive carrier swing leading to the collision at Tower 5. The rope position is primarily controlled by the tower sheave wheels at the end of each span. The suspended carriers can swing on all three axes to create transverse displacement of the rope which must be converted back to the longitudinal rope energy at the tower sheave wheels or otherwise be absorbed by the towers and/or carriers. Tower 5 being relatively tall and more flexible may not have been able to absorb much of the translational energy. Standing transverse wave patterns occur in suspended cables with defined harmonics. Conclusions The purpose of the investigation was to comply with sections 25-5-704(b) and 25-5-715(4), C.R.S., and Board Rule 23.3 that require an investigation be conducted “when a death or injury results from a possible malfunction of a passenger tramway.” Ropeway, or lift, malfunctions resulting in casualties are extremely rare. The incident that occurred on December 29, 2016 at Granby Ranch was unprecedented. Although many factors may have combined to amplify the effect of the rope instability leading to Carrier 58 colliding with Tower 5, as outlined above, the performance of the new drive is considered to be the primary cause of the incident. Electronic drives are not manufactured specific to ropeways. In fact, the same drive may be used in hundreds of other industries from paper mills and food processing to gravel quarries. In addition, each lift is a one-of-a-kind, unique in its design, terrain, vertical profile, length, tower spacing, tower sheaves, carrier spacing, and type of carrier-detachable or fixed grip. As a result, there are no “standard” settings for the drive, but rather a recommended range of settings for the drive to power a lift. The purpose of “tuning,” or “fine-tuning,” a drive during installation is to find the right combination of drive parameter settings to optimize the lift performance under operational conditions. It appears the new drive was not comprehensively tuned to this particular lift during installation. It is the conclusion of the investigation team that the selected tuning of the drive combined with the natural harmonics of the lift system, along with rapid speed changes, caused the rope instability resulting in Carrier 58 contacting Tower 5. The selected tuning of the drive resulted in oscillations of the drive bullwheel torque. The rapid periodic changing of the applied torque caused rope instability (surging) that was amplified by the natural lift dynamics. This rope surging is greatest near the bottom terminal where the tension is lowest. In this case, the maximum instability (rapid speed change) appears to have occurred as the lightly loaded Carrier 58 approached Tower 5. Witness statements confirmed that the carrier was swinging as it approached the tower. The combination of rapidly changing rope speed amplified the lateral swing to the point that the carrier struck Tower 5. The data logger provides supporting evidence for this conclusion (See attachment J). The investigation team deemed the drive unsafe for public operation and the lift was powered by the Diesel Prime Mover from the time of the incident until the end of the ski season in accordance with the aforementioned Agreements designed by the Board to ensure public safety. However, the investigation team remains steadfast in its opinion that the existing configuration of the electronic drive and the original, pre-modified low-voltage control system were unsafe for public operation. QDE Final Investigation Report May 10, 2017 Page 10 of 13 To completely understand how the relationship of all the variables converged to produce this large and unusual dynamic event, a detailed technical analysis would need to be completed to address those items that may have contributed to the amplification of the rope instability. By using the historic drive performance data from the data logger compared to the lift performance during and at the completion of the testing, and lengthy extensive testing and monitoring of all variables, a better understanding of the relationship of the multiple variables may explain in greater detail the effects of each variable in the creation of the dynamic events. Unfortunately, given the lengthy testing and analyses required and the depth of the analyses of the resulting data, that examination is beyond the scope of this investigation and is better suited to an academic environment. Moving forward, the STE, with the assistance of the investigation team, notes the following suggested action items, above and beyond what current national and industry standards require, to ensure optimal public safety on Colorado passenger tramways. These action items will be addressed through Board subcommittees working in conjunction with ANSI, and include but are not limited to: 1. Tuning a drive. The current standards for acceptance testing only simulate an empty or a fully loaded lift. The primary purpose of the test is to confirm that the lift can accelerate a loaded lift with the primary and secondary drives from stop to full speed within a certain time. Moving forward, each of the controlling PID parameters in the drive must be adjusted to the optimum values for the correct response under multiple loading conditions. Currently the drive parameters must be submitted to the Board as part of the testing documentation. Consideration should be given to whether the drive parameters are tested and optimized under operational conditions. It is recommended that all drive parameters be submitted to the Board after they have been tuned by a qualified person. 2. Acceptance testing. Current industry standard acceptance testing verifies all the drive systems are able to pull the full load. Because the quality of the drive components has evolved, so must the acceptance testing. Given the occurrence of dynamics noted in this incident, current acceptance test procedures need to be revisited with consideration given to the development of new procedures. It is also recommended that the acceptance test procedure include a grouping of loaded carriers. The dynamic actions of the carrier grouping should be observed under multiple speed changes issued as fast as the software will allow. The dynamic action of the cable should be observed in the longer spans in the area of the lowest tension. Lifts with downhill capacity should be tested to confirm stability with the maximum allowable downhill load. Example: New loading scenarios of carrier groupings at less than 110% load with empty carriers mixed in under multiple speed variations. Consideration should be given to whether personnel should be required along the line for visual confirmation of carrier swing. 3. Speed change time delay/Speed command delay. Delays need to be included in all speed change commands to allow the cable to come to the desired speed for a certain length of time to stabilize dynamics before another speed change can begin. It is recommended that each lift is tested during the licensing inspections to confirm the appropriate time delay between speed changes on all Prime Mover drive systems. 4. Stop time delay/Stop command delay. A delay needs to be included in all stop commands to allow the cable to remain stationary for a certain length of time to stabilize dynamics before the cable begins to move again. It is recommended that each lift is tested during the licensing inspections to confirm the appropriate time delay after each stop on all Prime Mover drive systems. 5. Monitor return bullwheel parameter. Under constant operation, the rotational speed of both terminal bullwheels should be the same within normal lift dynamics. If there is a variation in the two speeds, there are possible dynamic instabilities. Both bullwheel speeds are currently being monitored on many new lifts. It is recommended that if the lift has such capabilities, QDE Final Investigation Report May 10, 2017 Page 11 of 13 that any rapid variations in either bullwheel speed be monitored. If either bullwheel speed changes in an unacceptable manner, the issue should be addressed prior to continued operation of the lift to the public. 6. Analog Drive Modifications. Analog drives may react differently to speed control changes than a digital drive. Review requirements for the design engineer to take into consideration when an analog drive is replaced with a digital drive, to include the dynamic response of the lift, and other considerations. 7. Potential drive modification conflicts. Many of the electrical controls of upgraded lifts are monitored and adjusted by multiple subsystems. Most of these subsystems are software protected by the manufacturer of the system. It can be difficult to determine if there is any conflict between subsystems when one part of the control system is upgraded. It is recommended that the design engineer take into consideration any existing systems that could conflict with the modification. 8. Acceleration/Deceleration and overspeed monitoring. In the 2006 ANSI Standard, ANSI changed the requirement of these monitoring systems to be located on the cable allowing the monitoring of the cable whether it was driven by the Electric Prime Mover or Diesel Prime Mover. The requirement was also added to all new and relocated fixed grip chairlifts built after 2006. In older fixed grip chairlifts prior to 2006, if monitoring was included, it was usually found in the Electric Motor Drive. After 2006, almost all drive controller manufacturers no longer included these monitoring systems in the Electric Motor Drive. Most existing fixed grip ropeways currently do not have these functions monitored as they were built prior to 2006. The Board currently requires this monitoring be added to fixed grips during major modifications of the Electric Motor Drive. The result of adding these functions on the cable of earlier ropeways means that it is possible to monitor and evaluate the acceleration/deceleration and overspeed of Diesel Prime Movers. Most analog diesel controllers are setup to accelerate the ropeway when the lift is fully loaded with a single acceleration curve. When the lift is empty, that same acceleration curve is followed and can result in a faster acceleration than allowed by the ANSI Standard. Considerations: a. Add to ALL drive upgrades the testing of the Diesel Prime Mover to the Acceptance Testing to verify ANSI compliance and possibly the review of recently changed drives to be retested for diesel compliance. b. Review the ANSI Standard for this acceleration rate as it applies to analog Diesel Prime Movers and consider revisions to either the rate or method of testing. c. Consider “retesting” the existing chairlifts that have had drive modifications and did NOT test the diesel drive with the new acceleration/deceleration and overspeed monitoring. d. Electric motor drive instability detection. Given the results of the testing following the December 29, 2016 incident, there may be parameters and electronic drive feedback that have the possibility of being used for indications of drive instability. Investigate developing new test tools for electronic drives to allow better monitoring of the drive parameters and drive stability. QDE Final Investigation Report May 10, 2017 Page 12 of 13 9. Tuning an Electronic Drive and Licensure. Address the licensing aspect of “fine tuning” a drive, including the consideration of issuing a “temporary” license until the tuning is complete and signed off by a P.E. Another issue for board consideration includes the appropriate load for “fine-tuning” a drive. 10. “Black Box” Recording Device. Consider requiring a “black box” recording device for all aerial lifts for data collection of stops, starts, speed changes and any parameters that have significant dynamic effects on the haul cable. Appendices: A – Lift Photos B – Lift Data Sheet C – Summer Inspection Report D – Notice of Modification E – Modification Paperwork F – Electric Motor Rebuild Information G – Acceptance Test for Modification H – Licensing Response Letter from Granby I – ANSI B77.1 3.1.2.6 Brakes Requirement J – Computer Recorded Stop Printouts K – Witness Statements L – Amended Non-Disciplinary Interim Operation Agreement M – Summer Inspection Response QDE Final Investigation Report May 10, 2017 Page 13 of 13 Appendix Appendix COLORADO PASSENGER TRAMWAY SAFETY BOARD LIFT EQUIPMENT DATA SHEET SC-008 LIFT ID: SC-008 LICENSEE: Ski Granby Ranch MANUFACTURER: LEITNER AREA ID: SC YEAR INSTALLED 1999 ENTRY DATE: 6/18/99 LIFT DESCRIPTION: DETACH. QUAD CHAIR LIFT NAME: Quick Draw Express LIFT CODE: 314 YEAR RELOCATED: LIFT MODEL: SA4C OLD AREA ID: ACTIVE LIFT: YES PUBLIC LAND: USFS LAST UPDATE: 12/12/16 GENERAL SPECIFICATIONS CAPACITY (PRES): 1800 PPH SPEED: 1100 CAPACITY (INT): 1800 PPH OVERHAULING: ROH ( FPM / MPS ) CAPACITY (ULT): 2400 PPH LINE GAUGE: 17 VERTICAL RISE: 837 FT. CARRIER SPACING 146.7 HORIZONTAL LENGTH: 4298 FT. DRIVE LOCATION: T SLOPE LENGTH: 4386 FT. TENSION LOCATION: B LOAD INTERVAL: 8 SEC. ROTATION: CW CARRIER No.: 67 DOWNHILL LOAD: 50% FT. 5 IN. FT. CARRIERS (OR %) ROPE SPECIFICATIONS MAIN HAUL ROPE HAUL ROPE DIA: 40 HROPE MFG: HAUL ROPE SPECS: 6x25 FW Black 93.3 TONS HROPEWGHT: REDAELLI 4.03 LBS./FT. MAX UPHILL ROPE ANGLE: 22.5 NOMINAL BREAK: CALC SF: 5.6 DRIVE EQUIPMENT DRIVE 'A' ( PRIME MOVER ) MAIN DRIVE (ELEC/GAS/DIESEL): ELECTRIC DRIVE BW DIA: 13.78 GEARBOX MDL: KSS5 AB/FL/Vleft DRIVE BW MFG: LEITNER ( FT/M ) GEARBOX RATIO: 59.81 GEARBOX MFG: LEITNER MAIN DRV. LINE CONN: U SHAFT SECONDARY RED. MFG: SEW EURODRIVE DRV. LINE MFG: SECONDARY RED. MDL: DRV. LINE MDL: R137 SECONDARY RED. RATIO: 5.15 DRV. LINE RATIO: DRIVE 'B' ( PRIME MOVER ) DRIVE 'B' (GAS/D/ELEC): DIESEL DRIVE 'B' (TC/FC): TORQUE CONV. DRIVE 'B' MFG: CUMMINS DRIVE 'B' LINE CONN: U SHAFT DRIVE 'B' MDL: N14-P475 DRIVE 'B' FUEL TANK: EXT. TANK/DAY TANK DRIVE 'B' HP: 475 DRV. LINE RATIO: 1:1 DRIVE 'B' (FT/EVAC): DRIVE 'C' ( EVACUATION DRIVE ) DRIVE 'C' (GAS/D/ELEC): DIESEL DRIVE 'C' (TC/FC): TORQUE CONV. DRIVE 'C' MFG: CUMMINS DRIVE 'C' LINE CONN: V-BELT DRIVE 'C' MDL: B5.9P-152 DRIVE 'C' FUEL TANK: ENGINE MOUNTED DRIVE 'C' HP: 152 DRV. LINE RATIO: DRIVE 'C' (FT/EVAC): Page: 1 COLORADO PASSENGER TRAMWAY SAFETY BOARD LIFT EQUIPMENT DATA SHEET SC-008 BRAKING SYSTEMS SERVICE BRAKE: LEITNER Electro Mechanical OVERSPEED 110%: MOTOR ENCODER DRIVE TRAIN BACKSTOP: NO OVERSPEED 115%: ROPE ENCODER DRIVE SHEAVE BRAKE: LEITNER FE 100 BRAKE TEST TORQUE: 25% OF MOTOR CURR ROLLBACK DEVICE: LEITNER FE 100 ELECTRICAL SYSTEM DRIVE SYSTEM DRIVE MFG: ABB ELECTRIC MTR MFG: GE MODEL: DCS800 ELECTRIC MTR MDL: CD 5010 AY AC OR DC: DC ELECTRIC MTR RPM: 1750 YEAR MFG: 2016 ELECTRIC MTR HP: 500 REGEN DRIVE: YES CONTROLER (SCR/DRUM/SOFT START, SCR VFD, FULL VOLTAGE): CONTROL SYSTEM CONTROL MFG: ANTICOLLISION MFG: LEITNER ANTICOLLISION YR MFG: 1999 DEROPEMENT CIRCUIT #1 RPD (RPD,BRITTLE BAR,WIRE..): LEITNER MODEL: YEAR MFG: 1999 PLC CONTROLED (Y/N): YES DEROPEMENT CIRCUIT #2 BRITLE BAR (RPD,BRITTLE BAR,WIRE..): TOWERS, GRIPS, LINE EQUIPMENT, CARRIER TOWERS NO. OF TOWERS: LINE EQUIPMENT, CARRIERS 14 CARRIERS SHEAVE TRAIN MFG: LEITNER SHEAVE TRAIN MDL: 460 SHEAVE LINER: RUBBER GRIPS CARRIER MFG: LEITNER GRIP MFG: LEITNER CARRIER MDL: SA4-99 GRIP MDL: LA48-95 CARRIER YR MFG: 1999 GRIP YR MFG: 1999 GRIP SPRING TYPE: COIL SPRING GRIP SPRING QTY: 2 GRIP SLIP TEST: 1325 TOTAL WEIGHT CARRIER,GRIP,HANGER): 474 RESTBAR ( Y/N ): YES FOOTREST ( Y/N ): YE LBS. LBS. TENSIONING EQUIPMENT TOTAL TENSION FORCE: TOP TENSION: 40465 LBS. LBS. LBS. BOTTOM TENSION: CWT ROPE MFG: No. OF CYLINDERS: CWT ROPE SPEC: NOMINAL PRESSURE: 805 LBS. CWT ROPE SF: MAXIMUM PRESSURE: 925 LBS. REEVE: MINIMUM PRESSURE: 680 LBS. RATIO: ROD DIA: CWT MATERIAL: CYLINDER BORE: Page: 2 Appendix August 13. 2015 Hello Nicki, this is my response letter for the summer unannounced inspection held on August 7, 2016 by Bruce Allen. On the Quick SC-OOB I QUICK DRAW EXPRESS A. Bottom Terminal 1) 3.3.3.1 General. Relabei the bottom Tower Test switch located on the inside control door. Isis-e .- era-a: Irr- :31: 5:1 2) Comment. The gearbox lubrication pump sounds rough. [Maintenance staff acknowledged that the pump has sounded bad, but will verify the pump is ok for continued use. A backup pump is available as needed.) Gearbw mbncaiiczn pump checked Reference ?ll' cider attached B. Line No deficiencies observed by Inspector. C. Top Terminal No deficiencies observed by Inspector. D. Record Keeping No deficiencies observed by Inspector. E. General Deficiencies No deficiencies observed by Inspector. All deficiencies have been remedied. Since rely, Blaine Faulkner Lift Maintenance Supervisor - sc?inulin won? Work Order #1 0817-1 MECHANICAL ISSUE DATE: 8117mm Lift Maintenance Department COMPONENT 111 CODE: LIFT: SCOS Qumk Draw REPORTED BY: inspector PROBLEM: RELABEL BOTTOM TOWER TEST INSIDE CONTROLS. ACTION TAKEN: NEW LA 13311:?? A LL NOTE: WI . . -..NAMES I TOTAL HOURS INVOLVED: TECHNICIANS: M??f 5; HRS. I HELPERS: bl? NIT: FA ma?a Ci: _l OPERATORS: PARTS I MATERIALS USED: COMMENTS: wag}: 991$? TECHNICIANS SIGNATURE: '3 I7 RECORD ENTERED DATE: INITIAL DATE: SUPERVISORS SIGNATURE: Worked?: 0317-2 MECHANICAL ISSUE DATE: Lift Maintenance Department COMPONENT 111 CODE: LIFT: 3008 Quick Draw REPORTED BY: inspector PROBLEM: THE GEARBOX LUBRICATION PUMP SOUNDS ROUGH. ID OIL. - PwnP: 6x uka. .3595). 1? Nb iovktd?hu?a fim?b. NOTE: WHEN Hill-11H mil" 7'47. ALECL Tr INK IMF: Si I:r JH 7.25.7. T'l NAMES I TOTAL HOURS INVOLVED: TECHNICIANS: {5145? . 2.53 HRS- HELPERS: ?3,933; HRS. OPERATORS: HRS. PARTS 1' MATERIALS US ED: COMMENTS: UMLK . . RECORD ENTERED DATE: 5 1c INITIAL DATE: Appendix Ki. 0 A 0 COLORADO PASSENGER TRAMWAY SAFETY BOARD ?53? Department of Seawater? silence? NOTICE OF MODIFICATION OR INSTALLATION \v fl In. . I.-5 .-.-I. Pursuant to Colorado Passenger Tramway Safety Board?s rules and regulations, this form shall be sent to the Board office prior to installation or modification of a tramway. Please provide all data and enclose the applicable fee. Mail this completed form with a check, payable to Colorado Passenger Tramway Safety Board, to same at 1560 Broadway. Suite 1350. Denver. Colorado 80202. Licensee Granby Ranch Address of Licensee 100 Village Rd. Granby, CO 80445 TYPE OF WORK. New Installation . I (see pmper fee bemw) - {see proper fee DEIDW) Major MUG - {see properfee below) Minor i I (no fee required) Type 01? Lift Leitner Detatch NamerNumber of Lift Quick Draw Lift ID Number (if applicable) 80008 Name of Design Engineer Ed Thompson, EMAX Controls Name Of Construction Engineer Joe Gmuender. Gmuender Engineering Area Contact Person 8. Title Blaine Faulkner, Lift Maintenance Supervisor Description Change Control Techniques drive to an ABB drive. FEE SCHEDULE The following fee schedule is in effect Jul},' 1, 2016 through June 30, 2017 PLEASE CIRCLE THE TYPE OF TRAMWAY CONSTRUCTION BEING COMPLETED Modifications New or Relocated All Maior Modifications $150.00 $3150.00 Reversible $2775.00 $277500 Fixed Grip $1775.00 Surface Lift $1025.00 Incline Elevator $1025.00 Tow$ 655.00 Conveyor 655.00 (Fee includes construction fee plus licensing fee} Designated Agent's Signature Title OIFCCALOF ?lam f'gi?n 090m. Date (26 FORM 100-16 Appendix mmcm?m Mail: Box 452 Dobbins, Ca 95935 Ship: 14985 Fountain House Rd Dobbins, Ca 95935 an Phone 480.540.7829 435.877.2412 9 December, 2016 Mr. Blaine Faulkner Ski Granby Ranch PO. Box 1110 Granby, CO 80446 Certification of hardware and software function for DC drive replacement and ramp and speed monitor: Quick Draw Express (SC-008), Ski Granbv Ranch CO Blaine, To the best of our knowledge, we have veri?ed that the function of hardware and software associated with the DC drive replacement and the Ramp and Speed Monitor for Quick Draw Express Chair has been tested and is in compliance with the design documents. The tests were conducted on December 5, 2016. The results of the testing are documented in the acceptance test procedure (attached). The software package consists of three parts 1. The PLC ladder logic: 2. The Touch Screen program: SCREEN 12-5-2016 LOAD 3. The DCSSOO DC drive changed parameter list The software package was saved upon completion of testing and a zipped copy has been provided via email and on a CD: File Name: File Date: 12/09/2016 2:08 PM File Size: 1542 KB MD5 checksum: Any alterations to the software in any of the fore mentioned components shall be approved by the qualified software programmer and/or qualified engineer prior to implementation. If it is necessary to change any of the existing software or parameters the following procedure shall be followed: 1) Drive Parameter changes. The approved drive parameter changes can be made by the user following instructions provided by Electramics Associates, or by Electramics Associates directiy. Testing procedures, if required, shall be provided to confirm the proper changes are made. The changes shall be documented on a change order document which must be included in the lift documentation package. The change order document shall include a description of the reason for the changes, the revised drive parameter list (with current revision number and date), name of the person who developed the changed parameters, name of the person who implemented the changed parameters on the drive, and name of the person who completed the testing procedures, if applicable. 2) PLC Programs The PLC programs require development software to effect changes. Use of this software by the end user to alter the program logic or parameters is not permitted. Any alterations to the programs shall be made by Electramic Associates using a qualified software programmer. Changes to the PLC programs fall under 2 categories: Parameter Changes and Logic Changes. Parameter Changes can be transferred to the customer via replacement CPU modules with the changes made by Electramics Associates. Altered CPU modules will be accompanied with a change order document which must be included in the lift documentation package. Testing procedures, if required, shall be provided to confirm the proper changes are made. The change order document shall include the file name(s) for the changed PLC program (with current revision number and date), a description of the reason for the changes, a list of the changed parameters including the line numbers in the program where the changes are made, name of the person who developed the changed parameters, name of the person who installed the replacement CPU module in the PLC, and name of the person who completed the testing procedures, ifapplicable. Logic Changes can be transferred to the customer via replacement CPU modules with the changes made by Electramics Associates. Altered CPU modules will be accompanied with a change order document which must be included in the lift documentation package. Testing procedures, if required, shall be provided to confirm the proper changes are made. The change order document shall include the file name(s) for the changed PLC program (with current revision number and date), a description of the reason for the changes, a printout of the changed ladder logic including the line numbers in the program where the changes are made, name of the person who developed the ladder logic changes, name of the person who installed the replacement CPU module in the PLC, and name of the person who completed the testing procedures, if applicable. 3) Touch Screen Touch Screen changes can transferred to the customer be via a replacement touch screen with the changes made by Electramics Associates, or via USB memory stick with the changes made by Electramics Associates. These will be accompanied with a change order document which must be included in the lift documentation package. Testing procedures, if required, shall be provided to con?rm the proper changes are made. The change order document shall include the file name(s) for the changed Touch Screen (HMI) program (with current revision number and date), a description of the reason for the changes, a screen shot of any changed screens, name of the person who developed the changes, name of the person who installed the replacement Touch Screen module or uploaded the replacement software in the Touch Screen, and name of the person who completed the testing procedures, if applicable. I. itl .- -1- lI :76: in. '53sfa; (no ?aw; i . (51M c? ems, ms. . . Dec 2015 x. Josef Gmuender, PE Ed Thompson Electramic Associates Gmuender Engineering LLC Changed Parameter List Lift: Area: Drive: Ser No: Quickdraw Express Granby Ranch CO ABB DCS800-S02-1200-05-b 6748406C16243117 Rev: Date: Index 99 9902 9903 9904 9910 9911 9912 10 1001 1002 1003 1006 1008 1009 1015 1016 1020 1021 11 1102 1103 13 1301 1302 1303 1304 1305 1306 1307 1308 1309 1310 1311 1312 1313 1314 1315 1316 14 1401 1402 1403 1404 1405 1406 1407 1408 1409 1410 1411 1412 1413 1414 1415 1416 15 1501 1503 1504 1505 1506 1508 1509 1510 16 1602 1603 1604 1609 20 2001 2002 2003 2005 2006 2012 1 12/6/2016 Name Color Code: Default Set by autotune Parameters not listed are set at factory default As Installed Value Note Start-up data M1NomVolt M1NomCur M1BaseSpeed NomMainsVolt M1NomFieldCur M1UsedFexType 500 781 1750 480 8.25 Fex-425-Int Start/Stop Select CommandSel Direction reset MotFanAck Off2 E Stop OnOff1 Start/Stop Command ConvFanAck MainContAck Local I/O DI4 D6 NotUsed DI2 NotUsed DI7 DI7 NotUsed DI3 Speed Reference Inputs Ref1Mux Ref1Sel Close AI1 Analog Inputs AI1HighVal AI1LowVal ConvModeAI1 FiltAI1 AI2HighVal AI2LowVal ConvModeAI2 10000 (speed cmd) 0 0-10 v uni 0 10000 (not used) 0 +/-10V Bi FiltAI2 AI3HighVal AI3LowVal ConvModeAI3 10000 (not used) 0 +/-10V Bi FiltAI3 AI4HighVal AI4LowVal ConvModeAI4 10000 (not used) 0 +/-10V Bi FiltAI4 Digital Outputs 603 0 801 2 -801 3 802 11 802 8 DO1Index DO1BitNo DO2Index DO2BitNo DO3Index DO3BitNo DO4Index DO4BitNo DO5Index DO5BitNo (not used) running Drive Fault Zero speed torque proof (not used) DO6Index DO6BitNo (not used) DO7Index DO7BitNo 603 Main Ctct On 7 DO8Index DO8BitNo Analog Outputs 104 MotSpeed IndexAO1 ConvModeAO1 FilterAO1 ScaleAO1 0-10v abs 10 ms 8600mv 108 IndexAO2 ConvModeAO2 FilterAO2 ScaleAO2 Mot Torq +/-10V Bi 10 ms 6300 mv System Control Inputs Par Lock Locked SysPassCode Local Lock USI select TRUE extended Limits M1SpeedMin M1SpeedMax M1ZeroSpeedLim TorqueMax TorqueMin M1CurLimitBrdg1 -306 at 1.1 m/s 1523 at 5.6 m/s 25 125% -100% 150% Index 21 2102 2103 2104 2110 2116 2118 22 2201 2202 24 2403 2409 30 3009 3012 3013 3016 31 3108 34 3401 42 4201 4203 4207 4208 43 4306 4307 4308 4309 4310 4314 44 4401 4402 4403 4412 4413 4414 45 4502 4518 50 5001 5002 5003 5004 5005 5006 51 5104 5105 5106 5107 5108 5109 5110 5111 5119 5128 5129 5130 5131 5132 5133 97 9719 98 9802 Name Value Note Start / stop Off1Mode StopMode E StopMode FlyStart MainContCtrlMode FldHeatSel RampStop RampStop CoastStop FlyingStart On NotUsed Speed Ramp 30 6.5 AccTime1 DecTime1 Speed Control 12 97 KpS (p part speed contr TiS (I part speed control Fault Functions 150% 90% 110% 1751 ArmOvrCurLev M1 FldMinTrip M1FldOvrCurLev M1 Overspeed Motor 1 Temperature M1KlixonSel NotUsed Panel Display 103 SpeedActEnc Display Par1 Select Brake Control M1BrakeCtrl on M1BrakeRefDly 0 start torque ref 20% M1StrtTorqRefSel StrtTorqRef Current control 0.14 33 51.38 0.47 14 M1KpArmCur M1TiArmCur M1DiscontCurLim M1ArmL M1ArmR RevDelay 15 ms Field Excitation Field Ctrl Mode Fix 13.05 66 40 70 90 M1KpFEX M1TiFEX Field Cur Flux 40 Field Cur Flux 70 Field Cur Flux 90 Field Converter Settings 57 500 M1PosLimCtrl FieldMinTripDelay Speed Measurement 1523 M1SpeedScale M1EncMeasMode M1SpeedFbSel A+-/B+encoder 300 3 50 M1EncPulseNo Max Encoder Time Speed Filter Time Fieldbus 192 168 100 210 255 255 255 0 101 0114hex 0114hex 0040hex 0130hex 0308hex Measurement ZeroCurTimeOut 50 ms Option modules Comm Module Fieldbus Load Test Procedure for Detachable Grip Chairlift (rev 2) Quick Draw Express Detachable Chair Ski Granby Ranch, CO CO SC-008 Date: 5 96?, 23% 1.0 Introduction The Quick Draw Express detachable quad Chairlift, manufactured by Leitner, was installed in 1999 (area known as 801 Vista at the time). The original Control Techniques DC drive has been replaced: New ABB DCS-800 DC drive Reuse existing DC motor No changes to existing Leitner low voltage controls. New cRamp and Speed Monitor? (Electramics) 9 6 The acceptance test is intended to con?rm the prOper function of the new DC drive and its interface with the existing low voltage controls. The test will also test the function of the independent ?Ramp and Speed Monitor? (RSM) that monitors overspeed, rollback, acceleration and deceleration. Quick Draw Express (SC-008) DC Drive Replacement, Ski Granby Ranch, CO Acceptance Test 2.0 Lift Specifications Lift Type Slope Length Vertical Rise Number of Carriers (design) Number of Carriers (actual) Carrier Spacing (design) Carrier spacing (actual) Lift Speed Capacity-Uphill (design) Capacity-Downhill (design) Capacity (actual) Carrier type Carrier weight Drive Location Drive bullwheel size Main drive Standby drive Evac drive Tension location Tensioning force Tension type Return bullwheel size Line gauge Haul rope Gearbox Main Drive input 3.0 Personnel Attending 4 Passenger Detachable Grip Chairlift 1310 256 Leitner 215 Top 4.20 500 HP DC Cummins N14-P475 Cummins Bottom Hydraulic Cylinders 4.20 5.30 40 mm 6x25 RLL PC Leitner Direct to gearbox ??Dec 2016 Page 2 111 (8.00 sec interval) in (Q sec interval) m/sec ((101? Ff/?h) passengers/hour passengers/hour passengers/hour with Leitner SA4 grip kg 1750 781A DC ABB DC8800 with Rockford torque converter with Rockford torque converter kN (55.5 bar, 805 psi) (nom strength 830 kN) i=59.8l Name Company Organization 3 221.116 Anew ?52 17/523 Jae-r 44%;er giycewm gnaw-mm;- [:77 (15? #729wa 95?25:; yr [i'cgz?gm a; 5 (fugue [macaw-71 ?13420? 16?7qu pr Brew (kimgr )2?!th 41.] (gin/2:" [Ira?'62! [we Luz-a ?ea-m w. Quick Draw Express (SC-008) DC Drive Replacement, Ski Granby Ranch, CO 1?9? Dec 2016 Acceptance Test Page 3 4.0 4.1 4.2 Initial Checks Perform Visual review of entire line. 8? Con?rm top and bottom communications is functional 8/ Hourmeter at start of testing: 90.5793 5?5; Remote terminal operator switches/controls Con?rm function of remote terminal-signals to drive station Medium (return) 3/ Slow (return) 3? Stop (Ch 1) (return) 19A1 (PNOZ X2) Stop (Ch 2) (return) I35 Stop (Ch I) (return) Elf 33A0 (PNOZ X2) Stop (Ch 2) (return) El/ Signal (return) Phone (return) Local terminat operator switches/controls Con?rm function of local operator controls INDICATION Fast DLS EV. Fast CON 3/ Medium DLS EIJ Medium Slow DLS El? Slow CON El/ Slow OPS 13? Stop DLS El/ Step CON IE Stop OPS Eli. I Stop STN Stop Cords STN El (normal stop) Stop DLS 13?_ Stop OPS Stop CON EC, Stop er Start DLS Start CON auit Reset DLS 13?: Fault Reset CON 13? . Forward/Backward CON EV: Signal El? Phone El Cl DLS=Downhill Loader Station-top CONZOperator Console-top operator house Station (motor platform) Quick Draw Express DC Drive Repiacement, Ski Granby Ranch, CO 5?Dec 2016 Acceptance Test Page 4 4.3 4.4 DC Drive Leitner Controls Main Motor Contaetor-Aux contact-1 when closed 0600) Main Motor Contactor-Aux contact-0 when open 0600) Drive Fault-1 when nofanlt El/ (X6-1, 0601) Drive Fault-0 r-vhenjoulr (X6-1, 0601) Proof ot?Torque-l when above set level l3" (X7-0, 0700) Proof of Torque-0 when below set level (X7-0, 0700) Run when running 1, 0611) Run when stopped (at instance ofstop command)? (X6-1 1, 0611) Reverse?f r-vnenjom-vard E/y (X6-15, 0613) Medium El? 0614) Fast 0615) Torque Test Ill/(Via Modbus) Ramp and Speed Monitor (RSM) Leitner Controls Normal Stop-J when closed 13/ (19A1, DLS Stop+Drive Fault) Norma} Stop-0 when open (19A1, DLS Stop+Drive Fault) Emergency Stop?1 when no fault El/ (33AO, STN StoprDrive Fault) Emergency Stop-0 whenfanlr (33A0, STN Stop+Drive Fault) Quick Draw express (SC- -008) DC Drive Replacement Ski Granby Ranch, CO 5? Dec 2016 Acceptance Test Page 5 5.0 0% Ui-i, 0% DH (Main Drive-Electric) Record tension carriage position: . Record tension system pressure: ?0 If . Main Drive-Electric: Measure acceleration time: $1,212.12 Max motor torque during acceleration: . Measure lift eed: rev in 2 519560 yam/5 ?7 Speed Meter Reading: 5 ch/N'er/z/ Tvlotor RPM: 5525,01 Steady state motor torque: 3:9 ?577? Steady State a11natu1e voltage: Perform Coasting stop-(Use service brake test mode, bypass DA 92.10?Deceleration supervision main drive?. DA 92.} l?Deceleration supervision service brake, hold service brake off during stop with button inside control panel) Stop time: '77 I Stop distance?measured: Stop distance: l7} Ff (pelfcontrols) (5?2 3 A 44v ?60705! Mfr/Valli?) Measured distance matches displayed distance Iv? ax deceleration rate: Biack Box pnoto taken? 16? 7&9 . P-ZE Per rform \ormal Stop (drive ramp down service brake at zero speed?): Stop time: ?70169 Stop (31: tance: {22: in $7 5/ Mai: oec e- -erarion rate: 3-5f .42 BEac K3 pacto taken? El? ?#70 ?Jiax1egene1ative current during stop: 7/ 4 . P-SJE. Perform Emergency Stop (emergency brake, servieebrake at ?zero speed?) A . ., tarot; time 24 Stop oLStance: 15,0?. 51/ - 1. :3 1 Max deceieration rate: 1 3.33? ?lilac-<- ch? photo taken? El . 9e - o1111 Service Stop (Service blake only, modulated) Stop tin 1e: 5 c. is?:ance: . . . We .1. Va: oeceieratron rate: 3 ?BlaeK pox photo :aKen? El #7j: . Quick Draw Express (SC-008) DC Drive Replacement, Ski Granby Ranch, CO Dec 2016 Acceptance Test "h Page 6 6.0 6.1 6.2 Load Lift to 100% 1.1 Design Load (for 110% UH 0% DH load test) Design load for testing: 0.5 (Number of Chairs) (pass/Chair) l701b/?pass 1.1 Total test weight 0.5 {67?4) 4 170 1.1 23.562lb *2 chairs in terminal on each end, 63 chairs on line Chairs to load (for 110% test load): (0.5 Number of Chairs) - Chairs left empty Chairs with test load (0.5 63) - 4.5 27 Load 27 chairs Total test weight Chairs with test load load per chair 23,562 27 873 lb per chair Test weight for 50% load: 873 4 218 lbs/seat position Load test material: 125/ 13W 4; 73511} (7777? wig/1152* J??ac? 1W mm! rams MW ?ag; wr (was? fD 1W Ans-4L6) Load carriers from Chair 1 to Chair 27 El/ Record tension sys:e1n pressure: 213? (fig (Z5 1(2ng Record tension carriage position: 1" fl/ Check static holding of brakes (Note any adjustments performed) Service brake: Emergency brake: Rollback brake: 111 Check dynamic rollback of brakes Open service brake. Slowly open emergency brake and let lift roll back. ..Leitner Rollback switch sets Rollback Brake, activates E-Stop: El/ ELC Rollback activates E-Stop: Bypass Leimer rollback switch, RSM PLC Rollback. Set emergency brake. Open service brake. Slowly Open emergency brake and let lift rollback to approximately 1/3 of design speed. Set emergency brake: . 7 Emergency brake stopping performance: MM 3?41'31 #2375; (if/7' @111?ij 4 325745 (my Kit/Mn?) wasp. ?ute l?v @0377 Set service brake. Open emergency brake. Slowly open service brake and let lift roll back: .3.) aoyroximatety l/3 of design speed. Set service brake: 7 ??if.? Ser?wnee stake Stopping performance: 1? 4r rm g??fl?r 0? ?5 AM) May (/3447. Quick Draw Express (SC-008) DC Drive Replacement, Ski Granby Ranch, CO iDec 2016 Acceptance Test Page 7 6.3 110% UH, 0% DH Lift Tests (Main Drive-Electric) Measure acceleration time: Max motor torque during acceleration: [?370 . Measure lift speed: Speed Meter Reading: 05? 57.5%! Motor RPM: 15?? Steady state m0tor torque: 59% 1F. Perform Coasting stop (see procedure under section 5.0 P- 113) Stop '1i111e: Q. ?7 7 EC. 310p diStance-ineasured: Step distance: 293.04 (per controls) Max deceleration rate: 2. ?Black Box? photo taken? #1 ?22 . 2F. Pe Ito r111 Normal Stop (chive ramp down service blake at zero speed )2 Stop tirne: ?55_ Stop distance: 59 ?it; 11111111121231 eration rate: 3.34515 2' B1acK K30 ox photo taken? . Niaxere generative current during stop: . .1. Emergency Stop (e111e1ge11cybrake, service brake at ze1o speed Sid; time: 5 4 5. o1siance: 55 1?7. . Ma: o'ecei erazion rate: 93-97 5 B'1a 1 ck 3021 photo taken? 13/ 572?} 1 6.4 41F. Re: ?or: 11eS rvice Stop (Service brake only, modulatecgr. 5:011 . 51a. 651/ f) 5121311166 a1io111 ate: 4153/ E11acK now taken? r" . i111Lift Tests (Auxiliary Drive- -Diesel) Me: strait": etc-leration time: ?25 SEC 33:16 74? [[1473 Engine RPM: IMG 2174'; 11 L) 1 141.1155. Perform Normal Stop (engine ramp down, sewn/?125 brake at zero speed .12: -e 3/ #15? . 111.; see .1-1c..-a.1ats: .1 411? ?21" ?1315.31: 3.12; p1-oto taken? 1* 7ft . . ?farm Emelgency Stop (engine kill ernergencg? brake service brake at' zero speed?) ?bg? . 7?}?24 711311011 13.16. J4 ya I ?3121-111: 3a}; pno-to taKen?? Er" mg. Quick Draw Express (SC-008) DC Drive Replacement, Ski Granby Ranch, CO $fDec 2016 Acceptance Test Page 8 7.0 Lead Lift to 50% 1.1 Design Load (for 55% DH, 0% UH load test) Empty even numbered carriers from Chair 1 to Chair 27 Notes: ?Wm/mi? ?ame p59; fa ?it/E [Mmag #24, Ma '70 p1,: tear [377/2]: (Wm. wpr/a) 7.1 5505/49 DH, 0% UH Lift Tests (Main Drive-Electric) Measure acceleration time: I I 2 A Max motor torque during acceleration: 4 7r; . Measure lift speed: Speed Meter Reading: ?/1970? Ntotor RPM: IS 70 137/: Steady state motor torque: Z7 79 . 1D: Perform Coasting stop-( see procedure under section 5.0, .Wr 8:033 time: Stop diSIance-measured: . Stop distance: (per controls) Max deceleration rate: ?h . ?Black Box? photo taken? El . 2D Perform Normal Stop (drive ramp down, service brake at ?zero speed?): Stop time: 12c instance: . Lviax cecereraticn rate: 3.47 5 ;m photo taken? #Zg'f-Z . Trifi'ax regenerative current during stop: /1 3D. mfg-.21.: Emergency Stop (emergency brake, service brake at ?zero speed?) $11213 Life: 52.35) entrance: . \r deceleration rate: 2 ?in 2 33>4? photo taken? 4111. Perri-5:1: Service Stop (Service brake only, modulated) converge: j??m ceceieration rate: 9" 9/5 2 ?Lilac; Sax? photo taken? 5? 27f . Quick Draw Express (SC-008) DC Drive Replacement, Ski Granby Ranch, co 5: Dec 2016 Acceptance Test Page 9 8.0 Empty all carriers Unload all carriers. 13/ Record tension system pressure: Record tension carriage position: (f?f 8.1 3.2 Repeat empty lift tests if changes made to brake settings Any changes made??.lf no changes Sect 8.1 and 8.2 do not need to be performed: - 2w [Email/1m); 723 gm: 13772414 612 Pike: 5 51724113? 170?? It!? ?x 5 2? 0% til-l: (ll/lain Drive-Electric) Measure acceleration time: Max moror torque during acceleration: Measure lift speed: Speed ivieter Reading: Motor RP Steady state motor :orque: 1E. {Jert?erm Normal Stop (drive ramp down, service brake at ?set speed?): Stop time: Stop distance: 2E. Perform Emergency Stop (drive disconnected, drive sheave brake, service brake at ?set speed?) Stop time: diseance: 31; Service Stop (drive disconnected, service brake only set) gop time: nun- SlFu Setrt?orni E-Only Stop activated. from ?service menu (drive disconnected, drive sheave brake only set) Stop time: Stop sce 095 eaten at, DH (Auxiliary Drive-Diesel) Meessre time: Measure .1 speed: 7; ?1 .tter Reading: 5- RPM: - cg; cisence: piglet-anon rate: 4c: Bax" photo taken? Emmi. eform Emergency Stop (engine kill, emergency brake, service brake at ?zero speed?) :7 1215;: rate: ?macs 337:6 photo taken? r? . Quick Draw Express DC Drive Replacement, Ski Granby Ranch, CO {Dec 2016 Acceptance Test Page 10 9.0 Lift Safeties 9.1 DC Drive Safeties PLC Safeties DC. Drive Safeties DC Drive O?vercurrent Test: (change par 3009) ('53 25-7214- 4'3252? . (on DC drive display) Motor Tach Feedback Loss: (pull isolation relay) El? . (on DC drive display) DC LOSS (Change par. 4502 to 20%) 57% ?2?90 Pkg-?71 . (on DC drive display) Motor Overspeed: 110% I 737 4/0130 . (on DC drive display) Ramp fault accel time changed from 30 to 24 s) EEK HZS Torque Limit Settings: Paiametei 256i ?Toquax?: (driving) Paramete1 ?Toquin: - {41? (regen) Motor Over $1.11 rent Setting: 3/ l5? (?42 Phase Loss {open breaker to phase loss relay) P2105 Km, Blower Fault (motor overload) El? ?Drive Fault? indicated on Leitner controls El Contactor acknowledge ?o?l??aib 13/ 3222/: Levmda ?wdws' 135? my?) "6,7175% 13772 m? 110% ?1,625,765? RSM: PLC Module Safeties/Eunctions (tested from service menu/PLC tests) DRIVE (motor encoder 1 ABB Drive Analog output-Speed RSM PLC): Normal es: PLC Encoder Loss ?If? 5/7le 13/ PLC \iot or Accel Fault at) 25? PLC *2 _Lt ecel :aL- .lt 40 El/ PLC-~3~Jiu-ui - -5 Oveispeed {1:22; [am PLC-Iviocor 10% Overspeed 3?39 (at: El/ 10% MOTOR SPEED PLC-Speed-Motor vs Rope Enc Er pm ?71.5ng1}! IE, VS 51 0 #53122 a? ERG: ?Log-:Lg-Jcoogazt Normal Test ELL "421:5 Eneoae: Loss ms: 92.551? 3/ NS SPEED LOSS P: Cum-15.: Ecol Aceel Fault be 25? 5/ ES FAULT :11: Erieoder Decel Fault lQ? ?16 El/ PLC nope Encoder 1 15% Overspeed 4525? 1?55? IE 15% 51de code? 1 10% Overspeed ?573512- 121? 10% MOTOR tops coder Position Test my NS POSITION LS 51: inc Motor Enc 2 gar?:c?w enema?; El? NS- SPEE ROPE VS PLL 1..) .e Eocene- Rol' pack new; 1! ES- m2 0! 125 I?m: ?ft?W/l __lff 1756.: 352-}? 56762:? {0564 52321,; #00 953.1, Stop Command from RSM, E8 Emergency Stop Command from RSM Quick Draw Excre ?ss 88- -OO8) DC Drive Replacement Ski Granby Ranch CO {Dec 2016 Acceptance Tear Page 11 10.0 Perferm Brake Torque Test Follow 6 isting brake torque test procedures 73/2? [at 5611/7?; P?zmg 5.611;, Wax/m. @2415 Aw? ?vmaa 3.4715 Au, {ma/m: #7 2.5% 7544??: 11.0 Lead Test Cemple?ted COLORADO Department of Regulatory Agencies DiViSlon of Professums and Occupations Business and Inspections Branch Passenger Tramway Safety Board October 26, 2016 Mr. James Wolter Director of Mountain Operations Ski Granby Ranch P.O. Box 1110 Granby, CO 80446 MAJOR MODIFICATION OF: NAME: Quick Draw Express LIFT ID: SC-008 CHANGE CONTROL TECHNIQUES DRIVE TO AN ABB DRIVE. Dear Mr. Walter: Pursuant to the rules and regulations of the Board, you have fulfilled the requirements of Rule 21.3.1 and the Board is authorizing you to proceed as required in Rule 21.3.2. It is your responsibility to see that all submissions are complete and submitted in a timely manner. Please be advised that only current forms will be accepted. All outdated forms should be destroyed. The current Submissions Booklet, which includes the current forms, can be found on the Board's website at The lift identification number must be included on all submissions to this office. If the lift identification number is not included, the materials will be returned to you for resubmission. If requests for variances are found to be necessary as a result of the acceptance test, a license to operate cannot be issued until the Board has ruled on the variance request. Variance requests must be routed through the Technical Committee prior to being placed on the Board's agenda. Please give yourself plenty of time to get your variance requests through the Technical Committee and Board. Every effort will be made in such an instance to obtain a decision as soon as possible, however, the Board does have thirty days to act on a request for variance as per Rule 21.3.4 Sincerely, Nicki Cochrell Program Manager 1560 Broadway, Suite 1350, Denver, CO 80202 303894?7785 303.894.2310 in}, ("[87$ a 1 ii A 0333* COLORADO . 0 Department Of Regulatory Agencies Division of and Occuoations COLORADO PASSENGER TRAMWAY SAFETY BOARD ELECTRICAL SYSTEM ACCEPTANCE TEST ANSI X.2.11 Licensee Ski Granby Ranch Lift Identification SC-OOS Name/Number of Lift Quick Draw Express Date 9 29/? Name of Professional Engineer Josef C. Gmuender VERIFICATION I hereby certify that to the best of my knowledge and ability, the above-named passenger tramway software and or relay logic functions have been verified and any modifications made to the electrical design shall be clearly marked on the on? site documentation according to ANSI X.2.11 Electrical system acceptance test requirement. Professional Engineer?s Signature and Seal SEAL SIGNATURE FORM 130-15 COLORADO Department of Regulatory Agencies i Division of Professions and {)ccuoatitms COLORADO PASSENGER TRAMWAY SAFETY BOARD SOFTWARE SECURITY ANSI X.2.12 Lift Identification 30-008 9196:: we Licensee Ski Granby Ranch Date Name/ Number of Lift Quick Draw Express Name of Professional Engineer Josef C. Gmuender VERIFICATION I hereby verify that the "as built? documents include a procedure, that ensure the security of the software logic and operating parameters that will control the aerial tramway are in place and operational per ANSI X.2.12 Software security. Professional Engineer?s Signature and Seal SEAL 8: SIGNATURE Elf-Gig?? FORM 131?15 $3 COLORADO Department of Regulatory Agencies Division of Professions and Occupations COLORADO PASSENGER TRAMWAY SAFETY BOARD VERIFICATION OF ACCEPTANCE TEST FOR NEW, RELOCAIED, OR MAIOR MODIFICATION OF TRAMWAYS Licensee: Ski Granby Ranch Lift Identification SC-008 ame/ Number of Lift: Quick Draw Express Type of Lift: Detachable Grip Quad Chair Date: Name of Professional Engineer: Josef C. Gmuender Address of Professional Engineer: 638 Long Valley Road, Gardnerville NV 89460 Description of Work: Replacement of existing DC drive with ABB DCS800, addition of overspeed/accel/deoel monitor: 'Ramp and Speed Monitor' (RSM) VERIFICATION I hereby verify that to the best of my knowledge and ability, the above-named passenger tramway l?s completed the acceptance test as required in X.1.1.11.2 and all applicable items of X.1.1.11.1. All deficiencies discovered during the acceptance test have been documented in the acceptance test report by the Board Inspector (21.2.12, 21.3.12) and shall be remedied prior to operation (22.4.4). Professional Engineers Signature and Seal CK 6 . . \in Zara: SEAL 8: SIGNATURE FORM 102-15 Load Test Procedure for Detachable Grip Chairlift (rev 2) Quick Draw Express Detachable Chair Ski Granby Ranch, CO CO SC-008 Date: 5 96?, 23% 1.0 Introduction The Quick Draw Express detachable quad Chairlift, manufactured by Leitner, was installed in 1999 (area known as 801 Vista at the time). The original Control Techniques DC drive has been replaced: New ABB DCS-800 DC drive Reuse existing DC motor No changes to existing Leitner low voltage controls. New cRamp and Speed Monitor? (Electramics) 9 6 The acceptance test is intended to con?rm the prOper function of the new DC drive and its interface with the existing low voltage controls. The test will also test the function of the independent ?Ramp and Speed Monitor? (RSM) that monitors overspeed, rollback, acceleration and deceleration. Quick Draw Express (SC-008) DC Drive Replacement, Ski Granby Ranch, CO Acceptance Test 2.0 Lift Specifications Lift Type Slope Length Vertical Rise Number of Carriers (design) Number of Carriers (actual) Carrier Spacing (design) Carrier spacing (actual) Lift Speed Capacity-Uphill (design) Capacity-Downhill (design) Capacity (actual) Carrier type Carrier weight Drive Location Drive bullwheel size Main drive Standby drive Evac drive Tension location Tensioning force Tension type Return bullwheel size Line gauge Haul rope Gearbox Main Drive input 3.0 Personnel Attending 4 Passenger Detachable Grip Chairlift 1310 256 Leitner 215 Top 4.20 500 HP DC Cummins N14-P475 Cummins Bottom Hydraulic Cylinders 4.20 5.30 40 mm 6x25 RLL PC Leitner Direct to gearbox ??Dec 2016 Page 2 111 (8.00 sec interval) in (Q sec interval) m/sec ((101? Ff/?h) passengers/hour passengers/hour passengers/hour with Leitner SA4 grip kg 1750 781A DC ABB DC8800 with Rockford torque converter with Rockford torque converter kN (55.5 bar, 805 psi) (nom strength 830 kN) i=59.8l Name Company Organization 3 221.116 Anew ?52 17/523 Jae-r 44%;er giycewm gnaw-mm;- [:77 (15? #729wa 95?25:; yr [i'cgz?gm a; 5 (fugue [macaw-71 ?13420? 16?7qu pr Brew (kimgr )2?!th 41.] (gin/2:" [Ira?'62! [we Luz-a ?ea-m w. Quick Draw Express (SC-008) DC Drive Replacement, Ski Granby Ranch, CO 1?9? Dec 2016 Acceptance Test Page 3 4.0 4.1 4.2 Initial Checks Perform Visual review of entire line. 8? Con?rm top and bottom communications is functional 8/ Hourmeter at start of testing: 90.5793 5?5; Remote terminal operator switches/controls Con?rm function of remote terminal-signals to drive station Medium (return) 3/ Slow (return) 3? Stop (Ch 1) (return) 19A1 (PNOZ X2) Stop (Ch 2) (return) I35 Stop (Ch I) (return) Elf 33A0 (PNOZ X2) Stop (Ch 2) (return) El/ Signal (return) Phone (return) Local terminat operator switches/controls Con?rm function of local operator controls INDICATION Fast DLS EV. Fast CON 3/ Medium DLS EIJ Medium Slow DLS El? Slow CON El/ Slow OPS 13? Stop DLS El/ Step CON IE Stop OPS Eli. I Stop STN Stop Cords STN El (normal stop) Stop DLS 13?_ Stop OPS Stop CON EC, Stop er Start DLS Start CON auit Reset DLS 13?: Fault Reset CON 13? . Forward/Backward CON EV: Signal El? Phone El Cl DLS=Downhill Loader Station-top CONZOperator Console-top operator house Station (motor platform) Quick Draw Express DC Drive Repiacement, Ski Granby Ranch, CO 5?Dec 2016 Acceptance Test Page 4 4.3 4.4 DC Drive Leitner Controls Main Motor Contaetor-Aux contact-1 when closed 0600) Main Motor Contactor-Aux contact-0 when open 0600) Drive Fault-1 when nofanlt El/ (X6-1, 0601) Drive Fault-0 r-vhenjoulr (X6-1, 0601) Proof ot?Torque-l when above set level l3" (X7-0, 0700) Proof of Torque-0 when below set level (X7-0, 0700) Run when running 1, 0611) Run when stopped (at instance ofstop command)? (X6-1 1, 0611) Reverse?f r-vnenjom-vard E/y (X6-15, 0613) Medium El? 0614) Fast 0615) Torque Test Ill/(Via Modbus) Ramp and Speed Monitor (RSM) Leitner Controls Normal Stop-J when closed 13/ (19A1, DLS Stop+Drive Fault) Norma} Stop-0 when open (19A1, DLS Stop+Drive Fault) Emergency Stop?1 when no fault El/ (33AO, STN StoprDrive Fault) Emergency Stop-0 whenfanlr (33A0, STN Stop+Drive Fault) Quick Draw express (SC- -008) DC Drive Replacement Ski Granby Ranch, CO 5? Dec 2016 Acceptance Test Page 5 5.0 0% Ui-i, 0% DH (Main Drive-Electric) Record tension carriage position: . Record tension system pressure: ?0 If . Main Drive-Electric: Measure acceleration time: $1,212.12 Max motor torque during acceleration: . Measure lift eed: rev in 2 519560 yam/5 ?7 Speed Meter Reading: 5 ch/N'er/z/ Tvlotor RPM: 5525,01 Steady state motor torque: 3:9 ?577? Steady State a11natu1e voltage: Perform Coasting stop-(Use service brake test mode, bypass DA 92.10?Deceleration supervision main drive?. DA 92.} l?Deceleration supervision service brake, hold service brake off during stop with button inside control panel) Stop time: '77 I Stop distance?measured: Stop distance: l7} Ff (pelfcontrols) (5?2 3 A 44v ?60705! Mfr/Valli?) Measured distance matches displayed distance Iv? ax deceleration rate: Biack Box pnoto taken? 16? 7&9 . P-ZE Per rform \ormal Stop (drive ramp down service brake at zero speed?): Stop time: ?70169 Stop (31: tance: {22: in $7 5/ Mai: oec e- -erarion rate: 3-5f .42 BEac K3 pacto taken? El? ?#70 ?Jiax1egene1ative current during stop: 7/ 4 . P-SJE. Perform Emergency Stop (emergency brake, servieebrake at ?zero speed?) A . ., tarot; time 24 Stop oLStance: 15,0?. 51/ - 1. :3 1 Max deceieration rate: 1 3.33? ?lilac-<- ch? photo taken? El . 9e - o1111 Service Stop (Service blake only, modulated) Stop tin 1e: 5 c. is?:ance: . . . We .1. Va: oeceieratron rate: 3 ?BlaeK pox photo :aKen? El #7j: . Quick Draw Express (SC-008) DC Drive Replacement, Ski Granby Ranch, CO Dec 2016 Acceptance Test "h Page 6 6.0 6.1 6.2 Load Lift to 100% 1.1 Design Load (for 110% UH 0% DH load test) Design load for testing: 0.5 (Number of Chairs) (pass/Chair) l701b/?pass 1.1 Total test weight 0.5 {67?4) 4 170 1.1 23.562lb *2 chairs in terminal on each end, 63 chairs on line Chairs to load (for 110% test load): (0.5 Number of Chairs) - Chairs left empty Chairs with test load (0.5 63) - 4.5 27 Load 27 chairs Total test weight Chairs with test load load per chair 23,562 27 873 lb per chair Test weight for 50% load: 873 4 218 lbs/seat position Load test material: 125/ 13W 4; 73511} (7777? wig/1152* J??ac? 1W mm! rams MW ?ag; wr (was? fD 1W Ans-4L6) Load carriers from Chair 1 to Chair 27 El/ Record tension sys:e1n pressure: 213? (fig (Z5 1(2ng Record tension carriage position: 1" fl/ Check static holding of brakes (Note any adjustments performed) Service brake: Emergency brake: Rollback brake: 111 Check dynamic rollback of brakes Open service brake. Slowly open emergency brake and let lift roll back. ..Leitner Rollback switch sets Rollback Brake, activates E-Stop: El/ ELC Rollback activates E-Stop: Bypass Leimer rollback switch, RSM PLC Rollback. Set emergency brake. Open service brake. Slowly Open emergency brake and let lift rollback to approximately 1/3 of design speed. Set emergency brake: . 7 Emergency brake stopping performance: MM 3?41'31 #2375; (if/7' @111?ij 4 325745 (my Kit/Mn?) wasp. ?ute l?v @0377 Set service brake. Open emergency brake. Slowly open service brake and let lift roll back: .3.) aoyroximatety l/3 of design speed. Set service brake: 7 ??if.? Ser?wnee stake Stopping performance: 1? 4r rm g??fl?r 0? ?5 AM) May (/3447. Quick Draw Express (SC-008) DC Drive Replacement, Ski Granby Ranch, CO iDec 2016 Acceptance Test Page 7 6.3 110% UH, 0% DH Lift Tests (Main Drive-Electric) Measure acceleration time: Max motor torque during acceleration: [?370 . Measure lift speed: Speed Meter Reading: 05? 57.5%! Motor RPM: 15?? Steady state m0tor torque: 59% 1F. Perform Coasting stop (see procedure under section 5.0 P- 113) Stop '1i111e: Q. ?7 7 EC. 310p diStance-ineasured: Step distance: 293.04 (per controls) Max deceleration rate: 2. ?Black Box? photo taken? #1 ?22 . 2F. Pe Ito r111 Normal Stop (chive ramp down service blake at zero speed )2 Stop tirne: ?55_ Stop distance: 59 ?it; 11111111121231 eration rate: 3.34515 2' B1acK K30 ox photo taken? . Niaxere generative current during stop: . .1. Emergency Stop (e111e1ge11cybrake, service brake at ze1o speed Sid; time: 5 4 5. o1siance: 55 1?7. . Ma: o'ecei erazion rate: 93-97 5 B'1a 1 ck 3021 photo taken? 13/ 572?} 1 6.4 41F. Re: ?or: 11eS rvice Stop (Service brake only, modulatecgr. 5:011 . 51a. 651/ f) 5121311166 a1io111 ate: 4153/ E11acK now taken? r" . i111Lift Tests (Auxiliary Drive- -Diesel) Me: strait": etc-leration time: ?25 SEC 33:16 74? [[1473 Engine RPM: IMG 2174'; 11 L) 1 141.1155. Perform Normal Stop (engine ramp down, sewn/?125 brake at zero speed .12: -e 3/ #15? . 111.; see .1-1c..-a.1ats: .1 411? ?21" ?1315.31: 3.12; p1-oto taken? 1* 7ft . . ?farm Emelgency Stop (engine kill ernergencg? brake service brake at' zero speed?) ?bg? . 7?}?24 711311011 13.16. J4 ya I ?3121-111: 3a}; pno-to taKen?? Er" mg. Quick Draw Express (SC-008) DC Drive Replacement, Ski Granby Ranch, CO $fDec 2016 Acceptance Test Page 8 7.0 Lead Lift to 50% 1.1 Design Load (for 55% DH, 0% UH load test) Empty even numbered carriers from Chair 1 to Chair 27 Notes: ?Wm/mi? ?ame p59; fa ?it/E [Mmag #24, Ma '70 p1,: tear [377/2]: (Wm. wpr/a) 7.1 5505/49 DH, 0% UH Lift Tests (Main Drive-Electric) Measure acceleration time: I I 2 A Max motor torque during acceleration: 4 7r; . Measure lift speed: Speed Meter Reading: ?/1970? Ntotor RPM: IS 70 137/: Steady state motor torque: Z7 79 . 1D: Perform Coasting stop-( see procedure under section 5.0, .Wr 8:033 time: Stop diSIance-measured: . Stop distance: (per controls) Max deceleration rate: ?h . ?Black Box? photo taken? El . 2D Perform Normal Stop (drive ramp down, service brake at ?zero speed?): Stop time: 12c instance: . Lviax cecereraticn rate: 3.47 5 ;m photo taken? #Zg'f-Z . Trifi'ax regenerative current during stop: /1 3D. mfg-.21.: Emergency Stop (emergency brake, service brake at ?zero speed?) $11213 Life: 52.35) entrance: . \r deceleration rate: 2 ?in 2 33>4? photo taken? 4111. Perri-5:1: Service Stop (Service brake only, modulated) converge: j??m ceceieration rate: 9" 9/5 2 ?Lilac; Sax? photo taken? 5? 27f . Quick Draw Express (SC-008) DC Drive Replacement, Ski Granby Ranch, co 5: Dec 2016 Acceptance Test Page 9 8.0 Empty all carriers Unload all carriers. 13/ Record tension system pressure: Record tension carriage position: (f?f 8.1 3.2 Repeat empty lift tests if changes made to brake settings Any changes made??.lf no changes Sect 8.1 and 8.2 do not need to be performed: - 2w [Email/1m); 723 gm: 13772414 612 Pike: 5 51724113? 170?? It!? ?x 5 2? 0% til-l: (ll/lain Drive-Electric) Measure acceleration time: Max moror torque during acceleration: Measure lift speed: Speed ivieter Reading: Motor RP Steady state motor :orque: 1E. {Jert?erm Normal Stop (drive ramp down, service brake at ?set speed?): Stop time: Stop distance: 2E. Perform Emergency Stop (drive disconnected, drive sheave brake, service brake at ?set speed?) Stop time: diseance: 31; Service Stop (drive disconnected, service brake only set) gop time: nun- SlFu Setrt?orni E-Only Stop activated. from ?service menu (drive disconnected, drive sheave brake only set) Stop time: Stop sce 095 eaten at, DH (Auxiliary Drive-Diesel) Meessre time: Measure .1 speed: 7; ?1 .tter Reading: 5- RPM: - cg; cisence: piglet-anon rate: 4c: Bax" photo taken? Emmi. eform Emergency Stop (engine kill, emergency brake, service brake at ?zero speed?) :7 1215;: rate: ?macs 337:6 photo taken? r? . Quick Draw Express DC Drive Replacement, Ski Granby Ranch, CO {Dec 2016 Acceptance Test Page 10 9.0 Lift Safeties 9.1 DC Drive Safeties PLC Safeties DC. Drive Safeties DC Drive O?vercurrent Test: (change par 3009) ('53 25-7214- 4'3252? . (on DC drive display) Motor Tach Feedback Loss: (pull isolation relay) El? . (on DC drive display) DC LOSS (Change par. 4502 to 20%) 57% ?2?90 Pkg-?71 . (on DC drive display) Motor Overspeed: 110% I 737 4/0130 . (on DC drive display) Ramp fault accel time changed from 30 to 24 s) EEK HZS Torque Limit Settings: Paiametei 256i ?Toquax?: (driving) Paramete1 ?Toquin: - {41? (regen) Motor Over $1.11 rent Setting: 3/ l5? (?42 Phase Loss {open breaker to phase loss relay) P2105 Km, Blower Fault (motor overload) El? ?Drive Fault? indicated on Leitner controls El Contactor acknowledge ?o?l??aib 13/ 3222/: Levmda ?wdws' 135? my?) "6,7175% 13772 m? 110% ?1,625,765? RSM: PLC Module Safeties/Eunctions (tested from service menu/PLC tests) DRIVE (motor encoder 1 ABB Drive Analog output-Speed RSM PLC): Normal es: PLC Encoder Loss ?If? 5/7le 13/ PLC \iot or Accel Fault at) 25? PLC *2 _Lt ecel :aL- .lt 40 El/ PLC-~3~Jiu-ui - -5 Oveispeed {1:22; [am PLC-Iviocor 10% Overspeed 3?39 (at: El/ 10% MOTOR SPEED PLC-Speed-Motor vs Rope Enc Er pm ?71.5ng1}! IE, VS 51 0 #53122 a? ERG: ?Log-:Lg-Jcoogazt Normal Test ELL "421:5 Eneoae: Loss ms: 92.551? 3/ NS SPEED LOSS P: Cum-15.: Ecol Aceel Fault be 25? 5/ ES FAULT :11: Erieoder Decel Fault lQ? ?16 El/ PLC nope Encoder 1 15% Overspeed 4525? 1?55? IE 15% 51de code? 1 10% Overspeed ?573512- 121? 10% MOTOR tops coder Position Test my NS POSITION LS 51: inc Motor Enc 2 gar?:c?w enema?; El? NS- SPEE ROPE VS PLL 1..) .e Eocene- Rol' pack new; 1! ES- m2 0! 125 I?m: ?ft?W/l __lff 1756.: 352-}? 56762:? {0564 52321,; #00 953.1, Stop Command from RSM, E8 Emergency Stop Command from RSM Quick Draw Excre ?ss 88- -OO8) DC Drive Replacement Ski Granby Ranch CO {Dec 2016 Acceptance Tear Page 11 10.0 Perferm Brake Torque Test Follow 6 isting brake torque test procedures 73/2? [at 5611/7?; P?zmg 5.611;, Wax/m. @2415 Aw? ?vmaa 3.4715 Au, {ma/m: #7 2.5% 7544??: 11.0 Lead Test Cemple?ted Appendix Grand Junction Craig 819 P1tkinAvenuc(81501) 120 16111 Street (81625) PO Box 429 Grand Junction CO 81502 PO Box 1527 - Craig, 81626 (Mike: 970.242 9981) I?m~ 970.242 9903 Of?ce: 970.824.7023 - 970.824.3621 . DIVISION: Rocky Mountain Standby Power 2295 la? (jrass l)nvc(815115)? Pt.) Ho?: 1805 - (_irand Junction. CO 81502 Of?ce: 970.244.0960 - Fax; 970.243.8272 - October 18, 2016 Granby Ranch 1000 Village Road Granby (TO 80446 Attn: Blaine Faulkner Reference: GE DC Motor Revised maq We are in receipt and have completed the tear down and inspection ot?the above referenced unit. Attached please ?nd our revised workscope and pricing. Should you have any questions or require additional information, please feel free to contact this of?ce at your earliest convenience. #75] Qty 1 ea General Electric DC Motor 1750/1900 500 Volt Armature, 300/150 Field Volt Type CD50 Workscope: 0 Receive unit 0 Tear down and inspect 0 Perform a series and mechanical tests. as a minimum: bridge. surge and lliput windings; mic all bearings. joumals, housings, seals. seal ?t areas; as well as pcrfomt a TIR on rotor shaft; record all tests performed and results achieved 0 Steam clean and bake all components 0 Steam clean and bake armature and ?elds 0 Recondition armature and ?elds 0 Sand blast and clean brush holder assembly 0 Turn and undercut commutator 0 Balance armature 0 Provide and replace brushes 0 Provide and replace bearings - Reassemble complete unit 0 Paint 0 Package for shipment Delivery: 1 week from receipt. ol?ordcr Freight and tax not included in pricing Sincerely, Michael Anton 819 Pitkin Ave. (81501) 120 West 16th Street (81625) PO. Box 429, Grand Junction, CO 81502 PO. Box 1527, Craig, CO 81626 Office: 970.242.9980 Fax: 970.242.9903 Office: 970.824.7023 - Fax: 970.824.3621 3000 1d Service rm? Customer: in i *w-?Vuji. Date: i. Customer Workorder I 1. . Contact: 'iygx J. i Hints-i." Phone - l- l" 9/ i it i? "it; Fax Email: Nameplate Information: Description of Work Performed: Time on Site: Beginning - -, Ending .Travel Time: (round trip)? Labor Rate: Standard Overtime Additional: Mileage: -. miles per mile Materials: Service J. 1-, Taxable: Yes No (circle one) Removal Signature: Date: Installation Signature/?7 - . Date: '1 I hereby acknowledge the satisfactory completion of the above described work. Blue Copy Plant Green Copy ~Customer White Copy - File mm: 1E to} F9549 .mmENw 9:4; hr?fd?? 33am Em a; m?:4m01/ mat/? 3235: wag; 93w 304cm. 2+2 330$ aadm EV 9.81915 394$ Em?? 497%? 3043? n?yaw moi/Ln, ?22 0.3/21} 40 Qatar Pox. EN 35400 9)be wumnctam 1:3 v. mun, chmw?o 33L .3;me by? Sac/Lia W?w?a? Omr? Ea 3,32?, 33 CAIQ. 29.69 7 531.4 323.0 994? Sn 3,26 2&4 vAvA??md 39.2.: Bug -mm? pApA?pm? 3343.1 . ?gmd Win?i 1:0 20 .069 50E 31 oacrr? $926,. .. 112w,? 1.1sz ?mini 95A 3 noew? Eu?m .93 .33 VA 83 9.3.0 90.. W?wf?a.? GEN Am. Aim. DEV mam. $5 $40 ?Erma Ed m?wrbn?? DH dw?? 31m E36: Em nozna?a m?mx?aw Fw 00 1.1sz W9. 33.. $344; w?wy?x gmy?gt 33,..an 01A UPEW I mghm. .m.3?mh? bmw?fd w?yp?k $7 Newe?t?za?, Ac ham 93334: 19259 Pad W24 manual a?omj Eu ?an, Evan Zw?pwr a A ELDZN :bcrr?l?? 53.. 3327:929le m?c?pqigm 6:15- .0 N?w ??uff-j? ROCKY MOUNTAIN ELECTRIC MOTORS, INC. .. dba EMTECH INC GRAND JUNCTION MVOICQ PO BOX 429 DATE INVOICE I JOB NO. GRAND JUNCTION, CO 81502 Ii i0] 242-9980 Fax: i970) 242?9903 10/26/2016 7450 BILL TO SHIP TO GRANBY RANCH GRANBY RANCH PO BOX 798 1000 VILLAGE ROAD GRANBY CO 80446 GRANBY CO 80446 SALES TAX NO. P.O. NO. TERMS DUE DATE SHIP VIA BLAINE C.O.D. 10/26/2016 RMEM DESCRIPTION QTY RATE AMOUNT GENERAL ELECTRIC 200HP, 150/300 FIELD VOLTS 2.53 FIELD AMPS, 550 ARM VOLTS 293 ARM AMPS, 1750 RPM TYPE CD504AY, MN 50D222NA83AB01 SN 1-41 8-KT WORK SCOPE AS PER QUOTE LABOR MATERIAL MATERIAL Sales Tax A 2% INTEREST FEE WILL BE CHARGED ON ANY UNPAID BALANCE AFTER 60 DAYS. TOtal - Appendix COLORADO Department of Regulatory Agencies Division of Professions. and Occupations COLORADO PASSENGER TRAMWAY SAFETY BOARD VERIFICATION OF ACCEPTANCE TEST FOR NEW RELOCATED, OR MAIOR MODIFICATION TRAMWAYS Licensee: Ski Granby Ranch Lift Identification Name/ Number of Lift: Quick Draw Express Type of Lift: Detachable Grip Quad Chair Date: Josef C. Gmuender Name of Professional Engineer: 638 Long Valley Road, Gardnerville NV 89460 Address of Professional Engineer: Replacement of existing DC drive with ABB DCSBOO. addition of overspeedlacceiidecel monitor: 'Ramp and Speed Monitor? (RSM) Description of Work: VERIFICATION I hereby verify that to the best of my knowledge and ability, the above-named passenger tramway has completed the acceptance test as required in X11112 and all applicable items of X.1.1.11.1. All de?ciencies discovered during the acceptance test have been documented in the acceptance test report by the Board Inspector (21.2.12, 21.3.12) and shall be remedied prior to operation (22.4.4). . M. 0 gl to(J1 Professional Engineer?s Signature and Seal '3 l? Oigl'?iL a2 4? SEAL SIGNATURE FORM 102-15 Load Test Procedure for Detachable Grip Chairlift (rev 2) Quick Draw Express Detachable Chair Ski Granby Ranch, CO CO SC-OOB Date: 5 7% 7:94? 1.0 Introduction The Quick Draw Express detachable quad Chairlift, manufacmred by Leitner, was installed in 1999 (area known as Sol Vista at the time). The original Control Techniques DC drive has been replaced: New ABE DC drive Reuse existing DC motor No changes to existing Leitner low voltage controls. New ?Ramp and Speed Monitor? (Electramics) 90.9 The acceptance test is intended to con?rm the proper ?mction of the new DC drive and its interface with the existing low voltage controls. The test will also test the ?mction of the independent ?Ramp and Speed Monitor' (RSM) that monitors overspeed, rollback, acceleration and deceleration. Quick Draw Express (SC-008) DC Drive Replacement. Ski Granby Ranch. CO Acceptance Test 2.0 Lift Speci?cations Lift Type 5 Dec 2016 Page 2 4 Passenger Detachable Grip Slope Length Vertical Rise Number of Carriers (design) Number of Carriers (actual) Carrier Spacing (design) Carrier spacing (actual) Lii?t speed Capacity-Uphill (design) Capacity-Downhill (design) Capacity (actual) Carrier type Carrier weight Drive Location Drive bullwheel size Main drive Standby drive Evac drive Tension location Tensioning force Tension type Return bullwheel size Line gauge Haul rope Gearbox Main Drive input 3.0 Personnel Attending Chairlift 1310 25 6 67 M. 4-4.8 ?fe 5.6 1800 900 Leitner 215 Top 4.20 500 HP DC Cummins I 4-P475 Cummins B5.9-P152 Bottom Hydraulic Cylinders 4.20 5.30 40 mm 6x25 RLL PC Leitner Direct to gearbox 1'11 (8.00 sec interval) (E sec interval) m/sec riff/trio) passengers/hour passengers/hour passengers/hour with Leitner LA48-95 3A4 grip kg 1750 781 A DC ABB Dcsaoo with Rockford torque converter with Rockford torque converter kN (55.5 bar, 805 psi) (nom strength 830 kN) i=59.81 Name Company I Organization 312ml? ?ww 23/33 Jae: ?twwm 53%evwaaee {Skew-wean! 527 71/951,125" cw Frame ?ame} Ecgzawzvmas gimme Kwakwaz Aw 19'1?" gift'gl ?imgi" JA-[ct? [are an?! Redeemed 612mm" [wax Quick Draw Express (SC-008) DC Drive Replacement. Ski Granby Ranch. CO 5" Dec 2016 Acceptance Test Page 3 4.0 Initial Checks Perform visual review of entire line. Con?rm tOp and bottom communications is functional Hoot-meter at start of testing: 6995?? 4.1 Remote terminal operator switcheslcontrols Con?rm function of remote tenninal?signals to drive station Medium (return) Slow (return) Stop (Ch 1) (return) 131/ (PNOZ X2) Stop (Co 2) (return) l3?. Stop {Ch 1) (return) Et? 33A0 (PNOZ x2) Stop (Ch 2) (return) 3/ Signal (retum) Bf Phone (return) 3/ CI 4.2 Loeal terminal operator switcheslcontrols Con?rm function of local operator controls Fast DLS Fast CON 8? Medium DLS Er Moot-om cor-t 5, Slow DLS Slow CON 3: Slow OPS Stop DLS 13/ Stop Stop OPS Stop STN Stop Cords STN i3" E?normal stop) Stop DLS 13? Stop OPS ET: a Stop cos Stop STN a: Start LS Start CON Ei/ stout Reset ms Fault Reset CON Forwardeackward CON Signal 12/ Phone El" El E1 DLS=Downhill Loader Station?top CON=Operator Console-rep operator house STN=Drive Station (motor platform) Quick Draw Express (SC-008) DC Drive Replacement. Ski Granby Ranch. CO 5?Dec 2016 Acceptance Test Page 4 4.3 4.4 DC Drive Leitner Controls Main Motor Contactor-Aux contact-I when closed 3/ 0600) Main Motor Contactor?Aux contact-0 when open 0600) Drive Fault-1 when "01661: 13/ Drive Fault-0 whenfault EV (X6- 1 060]) Proof of Torque?l when above set level (X741, 0700) Proof of Torque-0 when below set level 3/ (X7-0, 0700) Run when running l, 061 1) Run when stopped (at instance ofstop command?E/r (X6-1 l, 0611) Reverse?l 13? (KG-15, 0613) Medium (X6- 1 6, 0614) Fag-l- 1 7, 0615) Torque Test G/(via Modbus) Ram-go and Speed Monitor (RSM) Leitner Controls I Ex'ormal Stop-I when closed (19m, DLS Stop+Drive Fault) Normal Stop-0 when open 9A1, DLS Stop+Drive Fault) Emergency Stop-I when no?mlt STN Stop+Drive Fault) Emergency Stop?0 whenfault (33M), STN Stop+Drive Fault) Quick Draw Express (SC-003) DC Drive Replacement, Ski Granby Ranch. CO 2-: Dec 2016 Acceptance Test Page 5 5.0 0% UH, 0% DH (Main Drive-Electric] Record tension carriage position: g??ca . Record tension system pressure: 0 gr; . Main Drive-Electric: Measure acceleration time: 2-121:- . Max motor torque during acceleration: a {a . Measure lift 3 eed: ?9 sec>> 215??! qupm Speed Meter Reading: 5?3 1402:2522!ng flat? {Maw [?191 Motor RPM: (5 Zj? Steady state meter torque: 31-2 .- g?f Steady State armature voltage: Perform Coasting stop-(Use service brake test mode, bypass DA 92.10?Deceleration supervision main drive?, DA 92.1 l?Deceleration supervision service brake, hold service brake during stop with button inside control panel) Stop time: If, 77 I . Stop distance-measured: (?2212 257', . Stop distance: [?73 (13811001111013) (5?2 3 1-. 1:11; tern-am Measured distance matches displayed distance Lviax deceleration rate: ?Biack Box? phom taken? El, #712: . P-ZE. Perfonn Normal Stop (drive ramp down. service brake at ?zero speed?): Stop time: 4; 1/ 12:. Stop distance: (3 r? I'v-iax deceleration rate: 35f ?BE-ac}: Box? phoro taken? 7" Max regenerative current during stop: A: . P?Siie. Pe1form Emergency Stop (emergency b1 eke sewicgb?yke at zero speed?) (of Step time: Stop eista1ce: lg 19?: 55%? Max deceleration rate: ?39} ?Biaek. Box? phoro taken? . P- .13811'10131 Service Stop (Service brake only, modulated) 51.1.1:- 11a. 4' 2'3 5' 8:0 :1 distance: IE an 5.314 IV ace-cration rate: 3d! 1? Black. Lion: photo taken? Quick Draw Express (SC-008) DC Drive Replacement, Ski Granby Ranch. CO Dec 2016 Acceptance Test Page 6 6.0 6.1 6.2 Load Lift to 100% 1.1 Design Load (for110% UH I 0% DH load test) Design load for testing: 0.5 2: (Number of Chairs) (pass?chair) i701bfpass Li Total test weight 0.5 {67-4) 4 170 1.1 23.562 lb *2 chairs in terminal on each end, 63 chairs on line Chairs to load (for 110% test load): (0.5 Xumbcr of Chairs) - Chairs left empty Chairs with test load (0.5 63} 4.5 27 Load chairs fl Total test weight I Chairs with test load load per chair 23,562 27 ll 873 lb per chair Test weight for 50% load: 873 r? 4 218 position Load test material: ?it/8 125/ (Maia/1f? 4; (W (01573 MJW read. your fie/5" way; ('17wa 129 1W dance) Load carriers from Chair 1 to Chair 27 El/ Record tension system pressure: er Org {271: Imam Record tension carriage position: (7 Check static holding of brakes (Note any adjustments performed) Service brake: Emergency brake: Rollback brake: Li? Check dynamic rollback of brakes Open service brake. Slowly open emergency brake and let lift roll back- Rollback switch sets Rollback Brake, activates E?Stop: .. PLC Rollback activates E?Stop: Er" Bypass Learner rollback switch, RSM FLC Rollback. Set emergency brake. Open service brake. Slowly Open emergency brake and let lift rollback to approximately 1/3 of desiga speed. Set emergency brake: ., Mp; Emergency brake stopping performance: MW 46"? #653; 3/7 Age?? a r2524! (1a: Mm) may, a ?at-a 1* may can? Set service brake. Open emergency brake. Slowly open service brake and let lift roll barf-a '50 approximately 1/3 of design speed. Set service brake: . Series brake Stopping performance: MW MW, f' ?174"? d. 0.5.313 (4. 2015 5v. Ema; (Ia/?39 Am? ?gram: Quick Draw Exprees (SC-008) DC Drive Replacement. Ski Granby Ranch. (30 i Dec 2016 Acceptance Test Page 7 6.3 110% UH, 0% DH Lift Tests (Main Drive- ~Eleetric) Measure acceleration time: '39 {821- Max motor torque during acceleration: [537? . Measure lift speed: Speed Meter Reading: i! ?913 357/34 Motor RPM: 152:; Steady State meter torque: IF. Perform Coasting stop (see procedure under section 5. l) P- 1E) Stop 12:22:32) 7 Stop dietance?measured: Stop distance: 21.29am (oer controls) Max deceleration rate: 2 b2. @2272 ?Black 3302? photo taken? 155/ 9'2? . 2F. Perform Normal Stop we ramp down service brake at zero speed?): 3' so; time: . Stop dietance: 5?7 ?fund Max deceleration rate: 3.5% 2' Black Box? photo taken? El? 1?5! ?52: . Max regenerative current during stop: . 3131;? form Emergency Stop (emergency brake, service brake at '2ero speed 5203 Stop oistance: Max deceleration rate: 99-57 3 'Biack 3-322? photo taken? 2,9215% Air? .32; for Service Stop (Service brake only. Inodulatec2:r .. 9:03;: 2 T-C: EZUQ Cl: 6:1 '5 deceleration rate: 4- 5-35 1 Brock 2502? photo taken? . 6.4 ?i?l'rlJ?Ie 23.55, 23% DH Lift Tests (Auxiliary Drive- -Diesel) Measure at: eleratimt time. .25 {2'5 Meerre" Speed: fete: Reading: 79;; Engiue RPM: I 955' 142.2221 32:. term Normal Stop (engine ramp down, some brake at ?zero speed?): 3'3 j, 5?6. 9 3( 4 . 5-2.x Liegeiel?a'ion rate: (I 5251 315.32. 3325 photo taken? l3"- Iz? . Z-Axcs? 3'2 2231'; It Emergency Stop (engine kill, brake service brake at? zero speed?) 323-: 5&2. 5.25:. t-i3" -. ?g .533!" .. 12:; aeration rate: {Jig 5121232: joit? pitcto taken? . Quick Draw Express (SC-008) DC Drive Replacement. Ski Granby Ranch. CO ?iabec 2016 Acceptance Test Page 8 7.0 Load Lift to 50% 1.1 Design Load (for 55% DH, 0% UH load test) Empty even numbered carriers From Chair 1 to Chair 27 El? Notes: AVIILIW gin-5 5532? 72 ?it/E [Wag [/5423 Vivi 7E 53% it; 56o: 527/22: mm. air/a) 72%: Wary-4L 7.1 55% DH, 0% UH Lift Tests (Main Drive-Electric) Measure acceleration time: 39151. Max motor torque during acceleration: 422179 . Meagure lift speed: Speed Meter Reading: 1'79? Motor RPM: Steady state motor torque: A 1D, Perform Coasring stop?( see procedure under section 5.0, ?yer yaremwrab Stop time: disrance?measured: . Stop dismnee: (oer controls) Max deceieration rate: . 'Black Box? photo taken? . Perform Normal Stop (drive ramp down, service brake at ?zero speed?): Stop time: m? 3:0; distance: . 513:4 ceceiemtion rate: 3.4? E15 7' ?E-ece: i023 photo taken? El" SEE . Max regenerative current during stop: ?5?9 [1151' 3D. Perform emergency Stop (emergency brake, service brake at ?zero speed?) Ste; tiztie: . - sac, Stop cisIance: 55? . More deceleration rate: 7 9' ?411 '2 $1213}: on? photo taken? Er? ?253: 4B. .3r31'f31'122 Service Stop (Service brake only, modulated) 520;; tine: Se} cisteizce: 125?" Eve-e: rate: 55 photo taken? tit 27f . Quick Draw Express (SC-008) DC Drive Replacement, Ski Granby Ranch. CO 5: Dec 2016 Acceptance Test Page 9 8.0 Empty all carriers Unload all carriers. Record tension system pressure: (1W7 We?) Record tension carriage position: 551W) 8.1 3.2 Repeat empty lift tests if changes made to brake settings Any changes made?.lf no changes Sect and 8.2 do not need to be erfornted: . (EM/mg 7? emit: res-772cc)" 618 were: arm/c; ?five(Main Drive-Electric) Measure acceleration time: . Max motor torque during acceleration: Measure lit?t speed: Speed Meter Readin g: Ivictor RPM Steady state motor torque: 1E- Perform-i Normal Stop (drive ramp down, service brake at ?set speed?): Stop tint-c: Stop dietance: 2E. Pct-Sorry; Emergency Stop (drive disconnected, drive sheave brake, service brake at ?set speed?) 5203;} time: Sttr; 3E. Perform Service Stop (drive service brake only set) Stop time: Stop ?israme: 4E. 'P?ct't?crzn Coasting ?service menu (drive disconnected, n0 brakes set) 8101:: time: 5.. $12.12. 5F, E-Only Stop activated?'om 'Serw'ce menu (drive disconnected, drive sheave brake only set) Stop time: Sta; 0% did. UH (Auxiliary Drive?Diesel) Meearse acceleration time: Measure lit?: speed: Sgr-eed i?z?I-ltor Reading: ?esta. RPM: LABEL1. Perform Nonnal Stop (engine ramp down, service brake at ?zero speed?): 3:5} 24.31 rate: ?33::23 Eon? photo taken? A Enact?; Perform Emergency Stop (engine kill, emergency brake, service brake at ?zero speed?) 11..- .. 4, . In. rate: ?Ejiee'x Bott? phato taken? Quick Draw Express DC Drive Replacement. Ski Granby Ranch. CO Acceptance Test 9.0 9.1 Lift Safeties Dc Drive Safeties I PLC Safeties DC Drive Safeties DC Drive Overcurrent Test: (change par 3009) Tech Feedback Loss: (pull isolation relay) DC Drive Field LOSS (change par. 4502 to 20%) ?ee 2015 Page 10 (3'23 93?: ?93? . (on DC drive display) . (on DC drive display) 57% @1307. . (on DC drive display) Morel" OverSpeed: 110% Ramp fault aecel time changed from 30 to 24 s) Lim?'ii'ik (on DC drive display) (driving) gregen) Parameter ?2905' ?Toquax?: Parameter ?Toquin': 1537:?? 3w?) Pam: m~ Torque Limir Settings: More: Over-current Setting: Phase Loss [open breaker to phase loss relay) Blower Fault (meter overload) ?Drive Fault? indicated on Lei?mer controls ontaeror acknowledge in ABB Arm?z? mama: Br5Wy?- r7432 RSM: Module Safeties/Func-tions (tested from service menufPLC. tests) FROM. BRWE (meter encoder ABB Drive 5? Analog output-Speed RSM PLC): Normal Test #155 57:30 El" 25" #0 FAULT-DRIVE are EM If air}: 4!th Fee'? Lary?e army?s ?291 at: WM) #291. ?Mia? PL-C-Moror Encoder Loss PLC?N?lozor Accel Pauli Pg: it: e! Feel: - 5% Overspeed 925' (8m 1 15% PLC-Sv?iozor 10% Overspeed ease (9w 3? MOTOR SPEED PLC?Speed?Motor vs Rope Enc ?rm Egan El? vs Eadli wit-SEE Normal Test Encode:- Loss #391 953$ 3/ SPEED LOSS PL C?I?iege Encoder Aceel Fault 5?2: 25' 1:37: Encoder Decel Fault I 4?5 ?16? FAULT-ROPE Encoder 1 15% Overspeed 4&2; 1 15% Encoder 1 10% Overspeed $517 ($69 El? 10% MOTOR ?10336 Encoder Position Test a; V?w El? POSITION PLC-?peed Rope Ens vs Motor Bus 2 gar-rise; mm?; 8? ROPE VS ng- nape Edema-Rollback kW)" 3? Hun-i gaffmz 39:? mm: a Wm;- mi ME: .3433 3.53}? ram vat/(r5 527w;- lzco Ff?o"! Command from RSM ES Emervenc Sto Command from RSM Quick Draw Express SC 003) DC Drive Replacement Ski Granby Ranch, co ?Dac 2016 Acceptance?? 331 Page 11 10.0 Perfmm Brake Torque Test Follow existing brake torque test procedures 73W Fri?!? ems/7m Meme 55::ch Wag/m!? IBM-25 14:19 ?mma/ gm. fag?21.} rm mur- Ih? 23% 11.0 Load Test Completed Appendix COLORADO Department of Regulatory Agencies DiViSlon of and Occupatlons Business and Inspections Branch Passenger Tramway Safety Board December 14, 2016 Mr. James Wolter Director of Mountain Operations Ski Granby Ranch P.O. Box 1110 Granby, CO 80446 RE: Annual Licensure Inspection Dear Mr. Wolter: Attached is the Annual Licensure Inspection report and invoice for your area. In accordance with the Colorado Passenger Tramway Safety Board's rules and regulations, a signed letter is required prior to the issuance of a license stating all deficiencies in the Annual Licensure Inspection report have been remedied at the time the letter is submitted. Please address each deficiency individually. Letters which do not address each deficiency individually will not be accepted by this office. Recommendations to the area operator, comments and observations are not classified as deficiencies. "Recommendations to the Board" will be discussed by the Board at the next regular meeting. Authorization to operate a passenger tramway in the State of Colorado will be by receipt of a license. The Colorado Passenger Tramway Safety Board will not issue verbal approval to operate. Sincerely, Nicki Cochrell Program Manager Attachments 1560 Broadway, Suite 1350, Denver, CO 80202 303894-7785 303.894.2310 ?If; V'll. 1.90/1 "7 9.99? I ACCEPTANCE TEST AND ANNUAL LICENSING INSPECTION GRANBY RANCH DECEMBER 5 & 8, 2016 PREPARED FOR: COLORADO PASSENGER TRAMWAY SAFETY BOARD 1560 BROADWAY, SUITE 1300 DENVER, COLORADO 80202 PREPARED BY: BRUCE L. ALLEN, P.E. HIGHLINE AUTOMATION PO BOX 1368 SILVERTHORNE, CO 80498 ANNUAL LICENSING INSPECTION GRANBY RANCH BRUCE L. ALLEN December 5 & 8, 2016 December 12, 2016 Colorado Passenger Tramway Safety Board 1560 Broadway STE 1350 Denver, CO 80202-5146 RE: ACCEPTANCE TEST AND ANNUAL LICENSING INSPECTION GRANBY RANCH DECEMBER 5 & 8, 2016 LIFTS: SC-008 Dear Board Members: Enclosed is the Annual Licensing Inspection and Acceptance Test for a new DC motor drive on the Quick Draw Express lift (SC-008) at Granby Ranch. This report is made pursuant to Sections 25-5-712 and 25-5-715 of the Colorado Revised Statutes (July 1, 2008). The Acceptance Test was conducted on December 5, 2016, and the remainder of the Annual Licensing Inspection was conducted on December 8, 2016. I was accompanied by Blaine Fau kner, and Andy Birch of Granby Ranch. I gave a copy of the Preliminary Inspection Report to Blaine Faulkner on December 8, 2016. The tramways referenced in the attached report have been inspected according to established procedures. Except for the deficiencies noted in the report, I did not observe any unreasonable safety hazards, nor any violations of the statute of the May 15, 2016 edition of the Rules and Regulations of the Colorado Passenger Tramway Safety Board. Sincerely, Bruce Allen, P.E. Tramway Inspector HIGHLINE AUTOMATION December 12, 2016 2 ANNUAL LICENSING INSPECTION GRANBY RANCH BRUCE L. ALLEN December 5 & 8, 2016 SC-008 ( QUICK DRAW EXPRESS )............................................................................................. 4 GENERAL COMMENTS ................................................................................................................. 4 CPTSB FORM 25-06 3 ANNUAL LICENSING INSPECTION GRANBY RANCH BRUCE L. ALLEN December 5 & 8, 2016 SC-008 ( QUICK DRAW EXPRESS ) A. Bottom Terminal Comment – During the inspection, a flat tire caused a chair to stall which resulted in a chair collision while running on the evacuation power unit (anti-collision not active). This lift still has many of the original tires which are severely weathered, and should be replaced as soon as possible. B. Line No deficiencies observed by Inspector. C. Top Terminal Comment – The new motor drive’s proof of torque circuit is not able to maintain static torque or forward motion on a start with a loaded lift due to the proprietary nature of the existing control system and brake control module. A very slight rol back does occur on all loaded lift starts, and should be rectified when the new control system is installed in 2017. D. Record Keeping 1) 3.2.12 – Software Security. Develop a Software Security procedure for protection of the motor drive parameters and the new PLC interface logic. The procedure should address all the items required by the CPTSB Rules and Regulations May 15, 2016 edition for 3.2.12, to protect against unauthorized changes as well as a systematic approach to revision control and testing. 2) 21.3.10 – Submittal of As-Built drawings and additional documents. Complete the As-Built drawings for the new motor drive and associated PLC interface and relay logic, and submit a copy to the CPTSB. E. General Deficiencies 3) Complete all items on CPTSB Form 25-06 prior to opening to the public. GENERAL COMMENTS The previous inspection report has been reviewed. This inspection verifies that all previous deficiencies have been corrected. 4 CPTSB ITEMS TO BE COMPLETED PRIOR TO OPENING During the licensing annual inspection, all of the following items may or may not be in place for the Inspector to observe. For winter operation, it is understood that with early season snow conditions, snow may be nonexistent and that you remove many of these items because of vandalism, construction etc., when the lift is not being operated for public operation. IT IS THE RESPONSIBILITY OF THE OPERATOR TO HAVE ALL OF THESE ITEMS IN PLACE PRIOR TO OPERATION OF THE LIFT FOR PUBLIC USE. X.1.1.5.1 Vertical clearances. Install appropriate barriers where there is inadequate clearance under the lift line. X.1.1.5.1 Vertical clearances. Remove temporary closure barriers that do not have adequate clearance under the lift. X.1.1.9 Loading and unloading areas. Properly prepare the surface at loading and unloading areas. X.1.2.6 Brakes and rollback devices. Torque test all brakes according to the approved torque test procedures. X.1.2.10.2 Counterweights. Install appropriate fencing around counterweights to prevent unauthorized persons from coming in contact with or passing under counterweight. X.1.5 Provisions for operating personnel. Supply operating instructions and emergency procedures in all operators and attendants stations. X.2.3.2 Stop Gates. Where appropriate, properly install all removable stop gate wands or ropes. Annex F.7 Provisions for operating personnel. Provide properly certified fire extinguishers that are correctly hung in all operator and attendants stations and in the machine room. X.2.13.4 Emergency lighting. For those lifts that operate at night, verify that the emergency lighting is properly installed and is functional. X.3.1.2 Signs. Post all required signs at loading and unloading areas. X.3.2.1.5 First aid. Provide all required first aid equipment, personnel, and supplies prior to public operation. X.3.2.4.1 Control of passengers. Install appropriate fencing and gates at the loading area for the marshaling of passengers. X.3.3 General (Maintenance). Complete all tramway maintenance that is defined on the maintenance schedule as required prior to public operations. If these items are not completed upon opening to public operation, they may be considered a PREVIOUS DEFICIENCY during the Unannounced Inspection. g:\business and technical\tramway\forms\prior to operation form-06 CPTSB FORM 25-06 Load Test Procedure for Detachable Grip Chairlift (rev 2) Quick Draw Express Detachable Chair Ski Granby Ranch, CO co sc-ooe Date: 5 1962', 75% 1.0 Introduction The Quick Draw Express detachable quad Chairlift, manufactured by Leitner. was installed in 1999 (area known as So] Vista at the time). The original Control Techniques DC drive has been replaced: New ABE DES-800 DC. drive Reuse existing DC motor No changes to existing Leitner low voltage controls. New ?Ramp and Speed Monitor? (Electramics) The acceptance test is intended to con?rm the proper ?Jnction of the new DC drive and its interface with the existing low voltage controls. The test will also test the function of the independent ?Ramp and Speed Monitor? that monitors overspeed, rollback, acceleration and deceleration. Quick Draw Express DC Drive Replacement. Ski Granny Ranch. CO Acceptance Test 2.0 Lift Specifications Lift Type Slope Length Vertical Rise Number ofC'arriers (design) Number of Carriers (actual) Carrier Spacing (design) Carrier spacing (actual) Li? speed Capacity?Uphill (design) Capacity-Downhill (design) Capacity (actual) Carrier type Carrier weight Drive Location Drive bullwheel size Main drive Standby drive Even?: drive Tension location Tensioning force Tension type Return bullwheel size Line gauge Haul rope Gearbox Main Drive input 3.0 Personnel Attending 4 Passenger Detachable Grip Chairlift 1310 256 67 M. 44.3 133.9: 5.6 900 Leitner SIM-99 2 i 5 Top 4.20 500 HP DC Cummins l4?P475 Cummins 35.9-P152 Bottom Hydraulic Cylinders 4.20 5.30 40 mm 6x25 RLL PC Leitner Direct to gearbox ?Dec 2015 Page 2 111 (8.00 sec interval} at sec interval] misec (H09 Ff?th) passengers/hour passengers?iour passengersi'hour with Leitner 8A4 grip kg :11 I750 731A DC ABE DCSSOO with Rockford torque converter with Rockford torque converter (55.5 bar. 805 psi] in (nom strength 830 MM) i=59.81 Name Company i? Organization 3mm Aim, x/e?er [gauge-mm ??ygwm Eudxummf 5P Maegan Ea swarms" Educ; 9.56;? ?egw?wm; . Rowe {Maniac ??ma?r are; 32-36%? ?azgr- Zorn-raw J/ta? [47' Law-? whit) dimer? ?rs-red Quick Draw Express {80008} DC Replacement. Ski Grant-y Ranch, CO '5 Dec 2016 Acceptance Test Page 3 4.0 Initial Checks Perform visual review of entire line. l3"; Con firm top and bottom communications is ?mctional Ell/ Hounneter at start of testing: 9051'? ft 4.1 Remote terminal Operator switchesleontrols on?nn function of remote tenninalvsianals to drive station Medium (return) El/ Slow (return) El? Stop (Ch EV 9Al (PNOZ Step [Cu {return} (Ch. a; {return} El" 33m (PNOZ in) F. Stop (Ch 21 (return El" Signal (return) I3 Phone return) El? CI 4.2 Local terminal operator switcheslcontrols function of local operator controls Fast DLS El" Fast cow El? Medium DLS '3 . Meoittnt so; saw, DLS Slow CON Slow OPS I3 Stop DLS El/ Stop CON IE Stop OPS Di Stop .3 TN El Stop Cords .STN l3 Etnormai stop: Stop DLS l3" Stop DPS Dr Step cos 13"? Stop STN 8/ Start DLS Start con Ei/ Fauil Reset DLS Elf Fault Reset CON Er Backward CON Signal E-l/ Phone El hill Loader Station-top CON?Operator Console?Lop operator house STN=Drivc Station {motor platform} Quick Draw Express DC Dri'u'e Hepfacement. Ski Granby Ranch. CO 35:33:: 2016 Acceptance Tost Page 4 4.3 4.4 DC Drive Leitner Controls CATICIN Main Mforor Conlaotow?xux contact?f when closed 3/ 0600) Main Motor Conlaoior?Aux contact?(J when open 0600) Drive Fault-I when nofmdz (X64, 0501 Drive Fault-{J u-nmumm El? (X64, 050]) Proof of Torque?I when above 39! level (X741, 0700) Proof ofTorquo?U when below so! {we} (xv?0, 0mm Run 114m: Homing 1. 1] Run (staru'stom-? when slapped in?ame oj'srop command)? 1) Reverse?z" 'nroenjonmrd (316-15. [16 3} Medium EV X646, 061?1} F331 [335- I 7. 0615} Torque Test G?Wia Modbus} Ramp and Speed Monitor (RSM) Leitner Controls hormal Stopqr when dosed (IQAI, DLS Stop4Drivo Fault) Nonnal Stop-U when open DLS Stop+Drive Fault) Stop-1' who}: no STN Stop-rDrivc Fault) Emorgency Slop?0 H?hwrfam?! STN Stop+Drive Fault} Quick Draw Express (36- 4103} DC Drive Replacement. Ski Granby Ranch CO 5? Dee 2015 Acceptance Test Page 5 5.0 0% UH, 0% DH (Main Drive-Electric) Record tension carriage position: . Record tension system pressure: ?0 g1 g? . Main Drive-Electric: Measure acceleration time: 2 Max motor torque during acceleration: 6' Measure lift :1 eed: in Lit-L: 19sec 25:7 til(2113111 571-11,? Speed Merci Reading: 5% Zeqz??z/ Hit." fr/?w Motor RPM: {523' ?a Steady state motor torque: r- 55-7-1 Steady state an more voltage: ?y 11L P-l E. Perform Coasting stop?(Use service brake test mode. bypass DA supervision main drive?. DA 92.} ?Deccleration supervision service brake. hold service brake off?dttring stop with button insio?e control panel) Stop time; 775 Stop distance?measured: Stop distance: /7j' [petfeontrolsl 62 A {Elia-ea: MW) Measured distance matches displayed dtstauce 9? kiss deceleration rate: ':'3iecit fiox? pnoto taken? #74? erfonn Normal Stop (drive ramp down service brake at zero speed i: o_ . Stoe distance: .171 max oecetemtion rate: 353'. if 1 '5'4?1'2111 Ems pnoto taken? 13" we?: regenerative current during stop: 71" . P-Sti. Perform Emergency Stop {emergency brake. serviegbrake at 'zero speed?} Stop time: . Ste; eiszeoce: 15,5?- Putts oece:eration rate: 3.93 Jessi-.211? photo taken? Ct . Elks-5.. 1 e- to .n Senice Stop [Service brake- oniy, modulated} 5.11.1 -.-. . 2'5 5.0.3 eistence: {35? has rate: - 3 .i?lttes Etux? "photo El #71 .. Quick Draw Express DC Drive Replacement, Ski Granby Ranch. CO Dec 2016 Acceptance Test Page a 5.0 6.1 6.2 Load Lift to 100% 1.1 Design Load (for110% UH I 0% DH load test) Design load for testing: {1.5 {Number o?r?Chairs'} ii lbepass Total test weight (1.5 {til-ii] 4 at LI *2 chairs in terminal on each end. 63 chairs on line 23.562 lh Chairs to load (for 110% test load): {05 ot?C?ltairsl Chairs left empty Chairs with test load HIS 03] 4.5 3T Load 2? chairs Total tesr weight Chairs with test load load per chair 23,562 . 2? 8?33 lb per chair weight for 30% lead: 373 i? 4 2 l3 position Load. test reaterial: {$418- 1291 (WIMP {a $944? (W (0?57? Mum? FELL no game ?ance Av #445? Her (mm: :2 Jar Ameli-E) Load carriers from Chair 1 to Chair 27 Record tensors sys:e;n pressure 33f (2&ch Hum) Record tension carriage position: i a? [?57 Cheek static holding of brakes (Note any adjustments performed) Service brake: El" Emergency brake: or" Rollback brake: Check dynamic rollback of brakes Open sewice brake. Slowly open emergency brake and let lift roll back. ?scene: Roilbaca switch sets Rollback Brake, activates E-St0p: ELC Rollback activates E-Stop: Bypass Lcirner rollback switch, RSM FLC Rollback. Set emergency brake. Open service erase. Slowly open emergency brake and let lill rollback to approximately 113 of design see-ed. Set emergency brake: stopping performance: MM ki- All?3'1; (1/7 #31553 grgxue??g (ide- Ff/hm/ ween ?5 mag-e Irv/?ea may Se. sari-nee brake. Open emergency brake. Slowly open service brake and let li? roll bid-Ca?. .a 1/3 of design Set service brake: - . era-ire stopping pet-Fonnance: MW 5mg {Ifr?z?l?y?p (Edge-warm! Ar mino- {eioe Ma 1m) 9w; ATM Mayan-P. Quick Draw Express DC Drive Replacement. Ski Granhy Ranch. CO i Dee 2016 Acceptance Test Page i' 6.3 110% UH, 0% DH Lift Tests (Main Drive?Electric) Measure acceleration lime: '39 5711 Mair. motor torque during aceelemlion: 155'}; . Measure speed: Speed Meter Reading: ??35 Motor RPM: 1521-? if? Sleady scale motor torque: 50% 1F. Perform Coasting slop {see procedure under section 5.0. F-l E) Slop Lime: 6. 3? .SEC Siep disrenec- measured: Srep distance: 25 5n oer controls] Max rate: 2 the. ?Biack Box? photo taken? l3? #1971 - 2F. Fe. from: Normal Stop [dr we ramp down service brake 31"21310 speed 5:33 chin-Ci}: as rate: '3 ft} 1 '-5.-Iscii box? pholo raken?? #ff? . regenerdlix-?e currem during. slop: W12 . 3F. z-Jl'o "it. Stop (emergency brake, service brake 2-11 ?zcre speed") Ste .3 limeion rate: 3 ?:':31:1ek 3.3x photo taker-IiJ [11/ 1315?. 1 :il'i. Service Slop [Service brake only. modulate?? 4 x03; lint-c: . Le". 691' )9 K's-5 ez'alirm rare: 4- 1 6.4 .312, e% DH Lift Tests (Auxiliary Brig-Diesel) .. . :cleration lime: Measureif see-ed: 39:51.. Reading: 3 Engine ?19545: {4?53 12:15.9 -.. :orm Normal Stop {engine ramp down semi/$2 brake at 'zero speed?): 5'2 ZE- - :?eie: . {-7117 1. 315133;; photo taken? Br 4 f? . ?Lorri. Emcr?gency Stop [engine kill. .emergenrg?; brake service brake at? zero speed rate; 4. if - - or? 3m: 3:13.- 3.1.x. geoio mire-n? QUEER Draw DC Drive Replacement. Ski Grant) Ranch [30 Acceptance Test 32 DEC 2015 Page 8 T.0 Load Lift to 50% 1.1 Design Load (for 55% DH, 0% UH load test) Empty even numbered carriers l'rem Chair 1 to Chair l3? Notes: AVJILIW gill-3 (4'83 72, {May 1, 575% in! .5262; em; A?r 3%!!me 7.1 IDH, 0% UH Lift Tests (Main Drive-Electric) Measure acceleration time: 3013?. Max meter torque during acceleration: 421'29 . Measure iift speed: Speed Meter Reading: if?? Meter RPM: 1'5 Steady state meter tet?que: 2? f4- . ll}. Pertinrtr: Coasting step-I: see prueedure under section 5.0- P-l E) ?'ng ymW'i? Etna: 3.01:2 distance-measured: 323p eiganee: .2 221:; rate: ?Black Box? photo taken? {per NIH Pct-tern". Normal Step {drive ramp dawn, service brake at 'zero speed'}: Stop 3.12:: 4- 1532:. ?Va?e .2222 heceieratien rate: 1 ?i $21.25 petite tatten?? .. T212252 regenerative current during step: m: 30. 9:11:31 :n?let?gency Step (emergency brake. service brake at ?zero speed') 5 11:33:: 5-59 i-sa?a d?f? . 1.5.5 uceeleratien rate: 7?55 2 ?2329 pheto taken? . in} ien?ice Step [Service brake enty, modttlatem 4.222;: 7M-m 2 ?2 .i tie rate: 5'1 .41 ?22.32 5.4x" grim-3 tartan? #Z7f - Quick Draw Express (SC-0081 DC Drive Replacement, Ski Granby Ranch. CO 5: Dee 2016 Acceptance Test Page 9 8.0 Empty all carriers ., Unload ail carriers. Record tension system pressure: 1' ?fa?m} Record tension carriage position: E?s-em) 8.1 Reoeat empty lift tests if changes made to brake settings Any changes n1ade?.?.lr" no changes Sect and 8.2 do not need to he performed: a; 4 Til/6? 73 Emir: fe??Mj' ?12 Pie-e Sew-mart} ?"1215" 0% 9% DH (Main Drive-Electric) Measure acceleration time: Man ETIOLOT torque during acceleration: Measure lit?t speed: Speed ivieter Reading: . Nicene RPM: . steaoy state motor :orque: 1E. Pertorm Normal Stop (drive ramp down, service brake at ?set speed?}: Stop time: S-.op distance: A 2K, Feifarrs. ntergency Stop {drive disconnected. drive sheave brake: service brake at ?set Speed?} 31.51:; doze: Sto; ism?ice: 3E. Perform Service Step (drive disconnected. service brake onlyr set1151112? I 4E. .3crr": r1? Coasting stopuecn'i'orm?fi?om ?service memr (drive disconnected, no brakes set] sictc: L-sa- cur - 5F: Dex-Fens) E?Dnlv Stop service menu drive disconnected, drive sheave brake only set} ?to tinte: Sin. 'ssrce: D?i-s eh: sea Evil-ii (Auxiliary Drive-Diesel) steeieration time: iiai. speed: rter Reading: ingot:- RPM: - Tie-storm Normal Stop (engine ramp down, service brake at ?zero speed"): assoc-c: a; tau-ration rate: 3334' photo taken? "r -. ?orm emergency Stop {engine kill, {Emergency brake, service brake at *zero speed?} . s?r-srlon rate: in?! photo taken? l3 1 I- Quick Draw Exareas Acceptance Test 9.0 Lift Safetiee 9.1 DC Drive Safeties I PLC Safeties DC Drive Saibties DC Gmercurrem Test: I2h2n_22 pal-301:9} Motor T'aeh Feedback Less: (pull isolmion relay} DC Drive Fictd 1.022(21222222 put-150310 20%; M0221: 1 [0?22 75?! 4mm Ramp fauit time changed from 30 to 24 s) gimit Settings: More: Setting: Phase 3.05:: {Open breaker to phase less relay) DC Drive Replacement. Ski Grant-IIr Ranch. CO 5:322 2016 Page 10 H.913: fa?; (on DC drive disPJay) .(On DC drive diaplay) 51-1 .2 e. 3?23; drive display} .{On DC drive display) ?f Palameter ?TOquax?: (driving) Parameter 2?436- ?Toquin: - ?f2 [regent 155'? I52 (Km PM ML: Bill)? Faun {meter overload} ?Drive Fault' indicated on Leitncr controls Conteler in ABB 172322936119; QWQ (57472 R311: 9.227 Moduie 321222252222222 (IeSIed service menuI'PLC tests) FRESH-1 Immur encoder I ABB Drive Analog output-Speed 2* REM Normal Tee: 5% NSJTACH 11-? Jame-315.2? 25223-152: $222251; mania? PL-C-TVIOEO: Encoder Loss Mule? 4.31:3] limit -232" if FAULT-DRIVE FL- 2221- 2- .il 4'0 2, .2.. - .5 an} Que.2peed 93:25" .2122 232-222-2222 3?29 255:2 NS- 110% MOTOR SPEED ??rm mu Ei? NS SPEED MOTOR vs ROPE PLC?SnccO?Motor vs Rope Em: +?33.22- RAMP 13.11.11: .. . -.. . Normal Test EL- - Loss Hm 3/ NS- ROPE SPEED LOSS 2.22:4 F221: 21? ES- DECEL L. [12221 F2211 PADDY-ROPE PLC ?22:32: Honda 452-5 ET l5% .222- - i .2112 022222221 $512 f?fgi N5: 111% MOTOR 131.2 2: - 1? .eOOer PGSiliOn Test my 3 ROPE POSITION LOSS 11-. Line In; Enc 2 EFM 13? NS- SPEE ROPE VS MOTOR It. - '22 re- Mature-1:21:11 heels. Er?" awe?j 13?" ES 5112:3222 WM or (?mix ,2 1'42 rm; #1221}: 3E6: 352:? Jim 22mg My: new; 1222 free Command from RSM- ES 2 Emerge-HOV Slop ommand From RSM Quick Draw Express DC Drive Replacement. Ski Granhy Ranch, CO {Dec 2016 Acceptance Tam Page 11 10.0 Pea-farm Brake Torque Test Folinw sxisting brake torque test procedures ?at am Hui Firms Emma m: 544:5 AMP airway An. ?:19 11.0 Lead Test ComPleted 12/14/2016 Statecous Executive Branch Mail (no subject) STATE OF COLORADO Cosme" mom Nicki? (no subject) 1 message Blaine Faulkner To: "Cochrell - lo I Cc: Jamie Wolter Wed, Dec 14, 2016 at 11:49 AM This is my response letter for the ALI de?ciency list on SC-008(Quick Draw Express). Thank you. Blaine Faulkner Lift Maintance Supervisor Granby Ranch, CO 80446 970.887.5154 let's connect! facebook web instagram twitter Do Something Amazing for Your Family! HOMES 0 SKI 0 GOLF - BIKE - FISH LEI 23K GRILL 1/1 ACCEPTANCE TEST AND ANNUAL LICENSING INSPECTION GRANBY RANCH DECEMBER 5 & 8, 2016 PREPARED FOR: COLORADO PASSENGER TRAMWAY SAFETY BOARD 1560 BROADWAY, SUITE 1300 DENVER, COLORADO 80202 PREPARED BY: BRUCE L. ALLEN, P.E. HIGHLINE AUTOMATION PO BOX 1368 SILVERTHORNE, CO 80498 ANNUAL LICENSING INSPECTION GRANBY RANCH BRUCE L. ALLEN December 5 & 8, 2016 December 12, 2016 Colorado Passenger Tramway Safety Board 1560 Broadway STE 1350 Denver, CO 80202-5146 RE: ACCEPTANCE TEST AND ANNUAL LICENSING INSPECTION GRANBY RANCH DECEMBER 5 & 8, 2016 LIFTS: SC-008 Dear Board Members: Enclosed is the Annual Licensing Inspection and Acceptance Test for a new DC motor drive on the Quick Draw Express lift (SC-008) at Granby Ranch. This report is made pursuant to Sections 25-5-712 and 25-5-715 of the Colorado Revised Statutes (July 1, 2008). The Acceptance Test was conducted on December 5, 2016, and the remainder of the Annual Licensing Inspection was conducted on December 8, 2016. I was accompanied by Blaine Faulkner, and Andy Birch of Granby Ranch. I gave a copy of the Preliminary Inspection Report to Blaine Faulkner on December 8, 2016. The tramways referenced in the attached report have been inspected according to established procedures. Except for the deficiencies noted in the report, I did not observe any unreasonable safety hazards, nor any violations of the statute of the May 15, 2016 edition of the Rules and Regulations of the Colorado Passenger Tramway Safety Board. Sincerely, Bruce Allen, P.E. Tramway Inspector HIGHLINE AUTOMATION 2 ANNUAL LICENSING INSPECTION GRANBY RANCH SC-008 ( QUICK DRAW EXPRESS ) GENERAL COMMENTS CPTSB FORM 25-06 BRUCE L. ALLEN December 5 & 8, 2016 4 4 3 ANNUAL LICENSING INSPECTION GRANBY RANCH BRUCE L. ALLEN December 5 & 8, 2016 SC-008 ( QUICK DRAW EXPRESS ) A. Bottom Terminal Comment – During the inspection, a flat tire caused a chair to stall which resulted in a chair collision while running on the evacuation power unit (anti-collision not active). This lift still has many of the original tires which are severely weathered, and should be replaced as soon as possible.Problem tire replaced with new and replacing other worn tires soon as possible. B. Line No deficiencies observed by Inspector. C. Top Terminal Comment – The new motor drive’s proof of torque circuit is not able to maintain static torque or forward motion on a start with a loaded lift due to the proprietary nature of the existing control system and brake control module. A very slight rollback does occur on all loaded lift starts, and should be rectified when the new control system is installed in 2017. Engineer planning new controls is aware of this issue and will have it rectified with new system installation. D. Record Keeping 1) 3.2.12 – Software Security. Develop a Software Security procedure for protection of the motor drive parameters and the new PLC interface logic. The procedure should address all the items required by the CPTSB Rules and Regulations May 15, 2016 edition for 3.2.12, to protect against unauthorized changes as well as a systematic approach to revision control and testing. Deficiency corrected refer to WO#12145 2) 21.3.10 – Submittal of As-Built drawings and additional documents. Complete the As-Built drawings for the new motor drive and associated PLC interface and relay logic, and submit a copy to the CPTSB. Deficiancy corrected refer to WO# 1214-6 E. General Deficiencies 3) Complete all items on CPTSB Form 25-06 prior to opening to the public.Will complete all items prior to opening.Refer to WO#1206-6 GENERAL COMMENTS The previous inspection report has been reviewed. This inspection verifies that all previous deficiencies have been corrected. 4 Appendix ANSI-2011 B77.1 3.1.2.6 Brakes and rollback devices The aerial lift shall have the following friction-type brakes and other devices as specified in table 3-3: - service brake (see 3.1.2.6.1); - bullwheel brake (see 3.1.2.6.2); - rollback device (see 3.1.2.6.3). All braking systems shall be designed and monitored to ensure that: b) The service brake shall not open prior to the drive system developing sufficient torque to prevent overhauling; EXCEPTION – For an aerial lift that overhauls only in the reverse direction, a drive train backstop (3.1.2.6.4) may be used in lieu of the above. Appendix Date: 29f12f2016, Record N12: 37, Page:1 BlackBOX-Reports of 29/12/2016 Record Nr.: 37, Registrated 011 RUN at 09:27:52 Dynamic Values for Motor and Brake A -15 {10 -5--2 -1 Date: RecordNr.: 38, Page: 1 BlaekBox?Reports of 29/12/2016 Record Nr.: 38, Registrated 011 STOP at 09:30:28 Messages: 09:30:28,40 DA 9129 *Stop eh. ?i from return 09:30:28,40 DA 91.30 *Stop ch. 2 from return 09:30:28,40 DA 95.14 *Tower circuit 1 09:30:28,40 RA 95.20 5 FAULT 09:30:35,90 RA 91.06 *Cheekback direction signal parity Dynamic Values for Motor and Brake Date: 291922016, Record Nr.: 39, Page: 1 BlackBOX-Reports of 29/12/2016 RecordNr.: 39, Registrated on RUN at 09:39:33 Messages: 09:39:36,29 1 DA 91.29 *Step ch. 1 from return 09:39:36,29 DA 91.30 *Stop ch. 2 from return 09:39:36,29 RA 93.07 89 Dynamic Values for Motor and Brake A "Hm-'1o .5 2092.515600.0 Date: 291132016, RecordNr.: 40, Page: 1 BlackBox?Reports of 29/12/2016 ReoordNr.: 40, Registrated 011 STOP at 09:39:36 MosSages?: before 09:39:21 ,40 DA 91.29 *Stop ch. 1 from return before 09:39:21,40 DA 91.30 *Stop ch. 2 from return 09:39:36,40 DA 91.29 *Stop ch. 1 from return 09:39:36,40 DA 91.30 *Stop ch. 2 from return 09:39:36,40 RA 93.07 89 Dynamic Values for Motor and Brake . -A 20 25': 30 35 40 -5oo.0 - -. Date: 29!12f2016, Record Nr.:41, Page:1 BlackBox?Repor?ts of 29/ 12/2016 Record Nr.:41, Registrated on RUN at 09:40:56 Dynamic Values for Motor and Brake W5 A Date: 29f12f2016, Record Nr.: 42, Page: 1 BlackBox-Reports of 29/12/2016 Record Nr.: 42, Registrated on PERIODIC CALL at 10:11:31 Dynamic Values for Motor and Brake Date: 2911212016, RecordNr.: 43, Page: 1 BlackBOX?Reports of 29/12/2016 Record NL: 43, Messages: 10:23:20,90 10:23:20,90 10:23:20,90 10:23:20,90 10:23:21,90: Registrated on STOP. at 10:23 :20 DA 90.20 **N-Stop Return DA 91.29 *Stop ch. 1 from return DA 91.30 *Stop ch. 2 from return RA 90.22 **N-St0p loading area DA 90.19 *N-Stop relay Dynamic Values for Motor and Brake Date: 291?123?2016, Record NL: 44, Page: 1 BlackBox?Reports of 29/12/2016 Record Nr.: 44, Registrated on RUN at 10:28:23 Dynamic Values for Motor and Brake Is A Date: 29I'12f2016, Record Na: 45, Page: I BlackBox-Reports of 29/12/2016 Record Nr.:45, Regi'strated on STOP at 10:35:22 Messages: 10:35:22,59 DA 90.23 ??N-Stop downloading area Dynamic Values for Motor and Brake A 2O 25?? 30 Date: 2910212016, RecordNr.: 46, Page: 1 BlackBox?Reports of 29/12/2016 Record Nr.: 46, Registrated on RUN at 11:05:05 Messages: 11:05:32,59 DA 90.24 ?bl-Stop operator consol Dynamic Values for Motor and Brake A I 5.0 45 -1o 20 25?: so 35 49 Date: 29f12l2016, Record Nr.: 47, Page: 1 BlackBox-Reports of 29/12/2016 RecordNr.: 47, Registrated on STOP at 11:05:32 Messages: 11:05:32,90 1 DA 90.24 **N?Stop operator consol Dynamic Values for Motor and Brake A Appendix LS it? was thc; lar? 12/30/16 8:10am My name is Jordan Schwartz. i am a first year patroiler at Granby Ranch with over 25 years of skiing and chair lift riding experience. an 12,129,!16, i was leaded the Quicitdraw Express at Granby Ranch, chair 57. My chair censisted pf . rnyseii', and 3 chiidren, about 12. years did and between QO?lz? each. The foliewing events are my experiences with regard to the chair stopping and the passengers from chair 58. - Foiie sing a brief steppage when my chair was between tpwers add, the lift began to acceierate again which was the beginning an up and down metien of the chair and cabie through ieaded side at the line. This continued through tower the span of towers 4&5, and the lift came to a stop as my chair was approximateiy 100ft prior to tower 6. Several seconds prior to the stop, there was a rum bie through the line which was followed by the ?thunk? of chair 53 hitting tower 5. Shortly pri 5, i had reached my arm over the back side of the chair to hold on as this est yerticai motiol had ever felt in a iift? Following grabbing on, and telling the 3 chiidren riding with me to held an, itelt the rumbie and proceeded to look backwards as the 3 passengers were failing from chair 58 and the new empty chair swaying side to side. i wauid iike it to be noted that the mother was visibiy hoiding one of the children in what appeared to be an attempt to protect the chiid from the impact of landing - - immediately i cailed dispatch to report the incident and cali for help. Jordan D. Schwartz Ski Patroller Granby Ranch, CO 970-387-5125 Qf?ce 970-710?02zi2 - Ceil Load Percent: 98+ Lift Supervisor stated on her way up that morning {approximately 0900), lift was stopped for 8 minutes a! for Fu71 fault; 0943 lift stopped more abruptly than usual and noted a Tower 5 fault. Lift restarted 10 minutes later on slow, then sped up to medium. Called last chair at 1015. I .. tops and starts bouncing, swinging back and forward then steadied. After that heard a cable and screaming Chair 57 (ski patroller) quick stop then start; after Tower3 experienced a big vertical sway and bouncing; after Tower 4 noticed increase in vertical movement then vibration and heard ?thunk?; turned around and saw the victims had fallen and radioed to ski patrol ?@Chair 58 (victim?s chair) experienced swinging side to side, struck the tower and ejected Cha159 experienced a stop, swinging front to back bouncing, then swinging side to side; ust missed triking Tower4 stopped swinging after going through rollers but noticed that Chair 58 started swinging when they stopped Chair 60? stop and start then severe side to side on Dincline; equipment hit Tower 4, noticed swinging had transferred 2 chairs ahead and observed Chair 58 strike Tower 5 Chair 61 - stopped then started a coupieof times; observed Chair 58 start swinging side to side, which got worse and then hit the tower Chair 62, 63, or 64 (exact number unknown) iots of starting and stopping, their chair and others In Zip front were swinging violently side to side wwg" ?Wum?nr Lift operator at bottom had no notable events but looked up when he heard yelling and noticed chairs were swinging more than normal gm ?253% {9 Vi cw Race so my 123130! 16 8:10am My name is Jordan Schwartz. i am a first year patroller at Granby Ranch with over 25 years of skiing and chair lift riding experience. Qn i was loaded onto the Quitkdraw Express at Granby Ranch, chair My chair consisted of . myseif, 22?lbs, and 3 children, ail about 12 years old and between 90-120 each. The following events are my experiences with regard to the chair stopping and the passengers falling from chair 58. a brief stoppage when which was?the beginning an up and down motion of the chair and cable through loaded side of the line. This continued through tower the span of towers 4&5, and the lift came to a stop as my chair was approximately iOUft prior to tower 6. Several seconds prior to the stop, there was a rumble through the line which was followed by the ?thunk? of chair 58 hitting tower 5. ?3 at: Shortly pm; _o 5, i had reached over the back side of the chair to hold on as this was larest vertical motion l? 3 lift Following grabbing on, and telling the 3 children riding with me to hoid on, lfeit the proceeded to look backwards as the 3 passengers were falling from their 58 and the new empty chair swaying side to side. i would like it to be noted that the mother was visibly holding one of the children in what appeared to be an attempt to protect the child from the impact of landing. - - immediately i called dispatch to report the incident and call for heip. Jordan D. Schwartz Ski Patroller .L f: 5" Granby Ranch, C0 Office 970-710-0242 - Cell Load Percent: 98+ Ui?xo?l Lift Supervisor stated on her way up that morning (approximately 0900), lift was stopped for 8 minutes for F-71 fault; 0943 lift stopped more abruptly than usual and noted a Tower 5 fault. Lift restarted 10 minutes later on slow, then sped up to medium. Called last chair at 1015. Fy' ?x 9 and starts, bouncing, swinging back and forward, then steadied. After that heard a cable poppI and screaming Chair 57 - (ski patroller) quick stop then start; after Tower 3 experienced a big vertical sway and bouncing; after Tower4 noticed increase in vertical movement then vibration and heard ?thunk?; turned around and saw the victims had fallen and radioed to ski patrol ?f?Chair 58 (victim?s chair) experienced swinging side to side, struck the tower and ejected Chair 59 ?experienced a stop, swinging front to back, bouncing, then swinging side to side; just missed trIkzng Tower4 stopped swinging after going through rollers, but noticed that Chair 58 started swinging when they stopped Chair 60 stop and start then severe side to side on!- l?inclinehequipment hit Tower 4, noticed swinging had transferred 2 chairs ahead and observed Chair 58'IStrike Tower 5 Chan 51 then started a (30%?le times, observed Chair 58 start swinging side to side which got worse and then hit the tbwer Chair 62, 63, or 64 - (exact number unknown) lots of starting and stopping, their chair and others In ,1 (I front were swinging violently side to side Chair 63 or 64 (exact number unkno?Wn) did not experience stop/start -LN Mama-0m? ?Wmme Hm I, Lift operator at bottom had no notable events but looked up when he heard yelling and noticed chairs were swinging more than normal ,mirw- Granby Ranch Witness Statement Card .. I Name" 5 {0 DateiZ/?fz Time 1530'?" Street Address :9 D?z?w City State LEI) Code 716:1 Phone :9 gii 4'11 "?32 ?1?173? 9 Your relationship to injured party: N91 Did you see the incident occur? Eines No describe what you know about the incident: in ?ix 3 1.5 L33 Jr? 1wa @591 111 ?ght/we} LL 1?1" 1111.3: 32-11111 a11- ML 111? 1-1-??ned. LLML bin-+34? 751?1?1?142?!? /ir\-2 ?4 waj) H?f??m {kWh (AHA (Erik?i W?s. (Lama; by injured party at scene: -. T) Ln?! {12: WE LX691 i: Are you a Granby Ranch Employee? Yes ?31390 I ACKN OWL BGE THAT ABOVE IS CORRECT if: Ux?jw [19 Signature of Witness Date a. bib Liz?M thus-{mint of?- par: Granby Ranch Witness Statement Card Name ji?iic?iiFZiEZV?F?E?L . A Date Time 7) 2'32? Street Address 5?60 [Med MM 31? if CitY Pi State mm Zip Code Phone 2' .. g7$ ?.8335 ?biz/3? Your relationship to injured party: ACW . 1 Did you see the incident occur? El Yes El No Mia-C/ Please describe LWWhat youkn Iw about the incident: {if (SUN 0i NW, ?Jb?mwi i065 I 0% golf}: Mas?w? Ra?/?g crib g5!? Comments by injured party at scenaw 1/919?ng 11W Aim.? Lyme-WM MIA 03M: W35 J1 1e,? EMMA Are you a Granby Ranch Empioyee? (gi Yes KM) I ACKNOWLEDGE THAT THE ABOVE INFORMATION IS CORRECT A ("all ?ll Signatf?o Witness 0 Date Granby Ranch Witness Statement Card Name Eda/:45 2.. Date [21% Time Street Address 7 5' 7 Pea/6J1 69; cal. dam ~42 City State a Zip Code 5?0} 1 Phone 9 70'- ?12. Your relationship to injured party: flail/bf fciua fr :1 liege-Le] Did you see the incident occur? ?les No Please describe what you know about the incident: (ix/Lam ?fe-?ag 6:fir! 51,- it?? 3?5 fem-mm licrwulrj? Twit?. rings-xi A ?to if we LL than a. r: mw?? 2% 5w; g?fgwg?/fp .6;ijva ?lf'w?f C?f?Er-s WHEN Eic?rwj?'l c; :1 fig-?i?ex? (Cliffs/i) 1 (WJ '3?le iv) $4me Wai?ca?frh r/ifngAI/c/V? Comments by injured party at scene: (52- Are you a Granbym Ranch Employee? Mes No I ACKNOWLEDGE ABOVE INFORMATION IS CORRECT. 22,17 Date egg-J; . {33w -- ff? Additional space for comments: (371$. ?ex; Wm #42. Jeajgf-?qu HM. ?gig iiWFWE-?ff Lag/Jail? ctg?t?w; ibism iwi Ml? jsuLW/??fn?if jigw?qzwa? H12: ?lm "sip? 7: wa 61.16; 2:25? ?nity?a?/ZJ! VAL CVWE. J3?&m/ wvx?dm ?afsf; ?3?63 5?3 C?wj algC??g?e?xm )3 LL (Shim; ?an/(erz, x33? Cir-?3 N1 MW Hi; wrfmafg HVA-L. ?iT-Bx? J: ?bk iawi'i?l 5v/32wfif'9 3 gig 6-76 Date Sign?mre?DfMW isat?iier Granby Ranch Witness Statement Card Name 4G (73 IO Date ?22? i Ti Street Address 1 gig g) 64* City ?7/95 State 0 Zip Code 6 094155 Phone .. ?07 4?4 7 Your relationship to injured party: Did you see the incident occur? R?Yes No Please describe what you know about the incident: Are you a Granby Ranch Employee? El Yes No IACKNOWLEDGE THAT THE ABOVE INFORMATION IS CORRECT fm? 0 . 3242a; [lg Signs we of fines: Date Date 2: Signature ofMountaz'n Patro?er . Fi?; 3min 3' mag-mg 5 Granby Ranch Witness Statement Card Name '25? ?FfizzTT A) Date 8" 4 Time H) :0 Street Address 7 6798 5.53.8011) 0 City 778-? State (q CJ Zip Code (SEW Phone 7m;- Your relationship to injured party: :4 c" meaj my) Did you see the incident occur? ?les No Please describe what you know about the incident: .3 (hur- (ax-m) 5Lu?h?nv??1 a 7?1: were. n- we: (as. Arvin 7-74 2? Peel-veg; (3.51.) . WE ?(Mi (?Lab-5? gwme T23 (EL/if. POL-SE Tad?? divas. km Pam 65 C. Mgr-?1?) Comments by injured party at scene: rim/Granby Ranch Employee? El Yes IACKNOWLEDGE THAT THE ABOVE INFORMATION IS CORRECT (/3ng gala? Signature of Witness Date ea $9 Refusal of Care. I hereby acknowledge that I am refusing to allow the Granby'Ranch Mountain Patrol to give me medical treatment and/or transportatiOn to the ?rst aid facility. Sigmtun a} Ride: (or guardian)- Date Incident Location: Lift Involved: El Top ff] Bottom Operator: Ski School Instructor: Type of ClassPatroller comments: ILJLI 5W. ?rearwmI 3 MIN It Mm Mm?Iran?: IJJL In, I 142.. rI ?gs. I: I. {,Mrggigia gay-?Snow Conditions: CI powder packed I3 hard Clsoft atria. Ucorn {II-heavy Civaria?ole hug-1x t. m. ViSibility: Cl fair CI overcast: CI 103 lj sno?erng l3 iIIn?ibg IIACKNOWIEDGE THAT THE ABOVE INFORMAIJUN IS CORRILTI w} IIMImxI; oIiw I Ito-I 2-Signarme 0fMountam Parm?erl - -. .I-.I In? 1:436: - \j?kb 5*th w? .3 5: 1.14.134 I: (1 'gr?f?J?L. I: I I . If To.? my .. ANWJ Wr??i (.1. cf? NUCL $.14 in) Wc11?.?1 1.1.110 ?u 1 1WCA. (1. m. . an. aunts/.1 Pj/Pj :x/mluldw .0.n.141.7/.F JV ?nmhu?rf .?r?prufr. 1.. 5.1. fr? Jyl/g?f . ?xi/Al.) ?rif/ ?Him. ?Hunk/1 100 ., .14. $1.4 <21. O.) . 1.11. .11.: . (1111.14. C/x/mw .. a! .. Granby Ranch Witness Statement Card Name Gag/1015" {4/46/1444 Date 42 2745 Time 4C) LL11 Street Address 3 2245 Lj?fmd? 4647:! ?iv? City @6311 A11, State CO Zip Code gU gt} 2 Phone .1 01-? 11-7" 151 11? 6; 11114114111 0112111.) Your relationship to injured party: Did you see the incident occur? ENC: Please describe what you know about the incident: 4/1/ 4344131 ?24? Ii ?31111144311 1 14111 94/14440744?1111ib 11147.5 4?431?2. ?311% 013,114,135 457111114) 4\?ii 4* ?0 "?13 111.11 _?11?3111 4541194 I 474501 4111114? 31110171413 64111111} 13114111111 1.1112 111? 11? 1-1.4 xor1rm1qs1111 (?gm/V Cr ML 5441111114; 1.124114! 1 Comments by injured party at scene: Are you a Granby Ranch Employee? El Yes 1511 No ACKNOWLEDGE THAT THE ABOVE INFORMATION IS CORRECT {24274 131.1 14/11,, Signature of Mines Date Additional space for comments: - Signatum?bf Mountain Patrol er Date Granby Ranch Witness Statement Card Name ?ail Jg? Wit Dali/?2?? Twin :m StreetAddress 413 FEW. if?? 913:7 City Ox?lwmfa' State 11"] Zip Code 372653} Phone 3/768! (?56qu Your relationship to injured party: Did you see the incident occur? No Please describe what you know about the incident: P214 ?1 07? ii?l'il'Wimbe?f arr-LN? iwxgac?" {Wm famed a rod??w?r' M?d?f? mm man/we Comments by injured party at scene: ?g?mwm writ amh? Mir Nam-ma Wn?wm {Tig?m? :3 w??h wisd- ?lif?ewwg d: Il?lolo?rwl ?an Are you a Granby Ranch Employee? Yes we: Mk Fish? :3 I ACKNOWLEDGE THAT THE ABOVE INFORMATION IS CORRECT rx) 2W if Signature of Witness 95/ Date Additional space for comments: 5W7 cim $13 "@1ij 55% A ?7 ?it/ii. VU ?1?0 {jgiv-JLI in??mw?m JA- Wives, +3 Swm? (Ewaivm wri?m {may oz Nair Sm Lam??J Ar?fw?gj'w am HZ) Wa??w-a am 513% wow-w (Era {641:1 be 72% [23- 1?13 gay? @?wb?tw is} 1?3 6? Q) Signature ofMountafn Patroller Date Granby Ranch Witness Statement Card .?dmuw? Name (5?3 Datellcl?l?IUTime Street Address 01 3 k?im' (iota .5 Cityxletecdi'?ovx CiI?l'Ux State ?34 6? Zip Code Phone 57?3" 255%)? 80?5l Your relationship to injured party: Did you see the incident occur? E?Yes No Please describe what you know about the incident; ?23, Chalk ?hi? Pig?L ?3r GLUQ 1:5 ?Ecol '14? am cilcci m} a: Comments by injured party at scene: LOW Li: .WSaw; S) Are you a Granby Ranch Employee? Yes We THAT THE ABOVE INFOIWATION IS CORRECT: (ff-IT,? w/ 27 Sif?n?t?re of Witness Date Fr - . Granb}r Ranch Witness Statement Card Name 29? Date Time Street Address 5 oi City I: IIDIWII II State Zip Code Phone 537:2) @619 @595) Your relationship to injured party: IIDU Did you see the incident occur? DYes IiNo Please describe what you know about the incident: Wm? 5"Iu?ln?w?s. W: Li 5?2Ia if?) LII itch?) I {tam/LII jam/,1; 1,,ng {In In IDIICL . mImI Comments by injured party at scene: Are you a Granb}r Ranch Employee? Yes IACKNOWLEDGE THAT THE ABOVE INFORMATION IS CORRECT. I ILW I Signatur?rof Wit ess Date firm-MM 0:6 Granby Ranch Witness Statement Card Name ?N?tu/q} Date Time Street Address :City ya 55 State 1% Zip Code Phone 5/7 Your relationship to injured party: Did you see the incident occur? El Yes No Please describe what you know about the incident: ??grgb? La 65/1? ON ul?ik flf?f?i? Comments by injured party at scene: Are you a Granby Ranch Employee? El Yes No I ACEEOWLEDGE TEAT THE ABOVE INFORMATION IS CORRECT [225? 6 Signature of Witness Date Granby Ranch Witness Statement Card Name a? l- Eb?: Ll Date ?If ?5 Street Address if 3W 3' City State Zip 5534? ?9 Phone 9 .76; 1351 ?7 Your relationship to injured party: {Mg ,t i a Did you see the incident occur? Yes 0 Please describe what you know about the incident: J: Wt: 7% Fm, ?at-v 77% Magma MN ?zb 775%?? mag WW fwt?r?WW/?fc: W?f? W1 W0 7? M21 [at jg?? as?! ME rim/1W5; . A Wm WM) Comments by injured party at scene: WW 3mg. Wm 95% WM l? ?rw?h ?g i447 qu 3: 3 Are you a Granby Ranch Employee? El Yes fag?! if 4 I ACKNOWLEDGE THAT THE ABOVE INFORMATION IS . we?? 4 Signature of Witness page Additional space for comments: g5} AW mm- 14%? my; 3% mm? 7 415: mt) EIWW m: A [4&9 WIT (WW, W57) 73" MW DAWN Signature ofMounmfn Patra?er Date Date' I. of Ineldent . NaIne . (Pleaseprim). StIeet Address Clty Sexww ?Phone (Equipm?nt: Ci. Alp Releas I ACKNOWLEDGE THAT THE WE: I . .. .. Signature {or guardian) 65mm Q5 30379 Z5769 WW 710%?9?? 86?4( Gage/{2 6276 .. CigC? rm. 453.49-7wgixg S715 969155053544 25/] Lg, 55533 9 4f ?Twig ?dim F?w?by TM (793' ?2.557- am . ?551; I . m? . I Of] ?uff? f7; LS 5 7565,73 517/012 5 we fr? ngi/N?? 7% 537" Mame/?66779 I, I a I 5r- Mfg/?- aw? if MWC-R 7%5 7:9?ng 1-?wa L31 1; MATEO :47 6 $9 )j/bw?g 4/7 4/14/2017 State.co.us Executive Branch Mail - FW: Granby Ranch Accident Smith - DORA, Lawrence Granby Ranch Accident From: Marco Aieta Sent: Saturday, December 31, 2016 8:45 AM To: 'dora_tramwayboard@state.co.us' Cc: 'Jennifer Aieta' Subject: Granby Ranch Accident We own a place at Granby Ranch and were at the ski area the week before the accident. We raised concerns about the lift operation as it was much different than in years past. I mentioned it to a Granby Ranch official and my wife also talked with one of the mechanics that was there to work on the lift. The intense, hi amplitude swinging and bounce was way out of the ordinary and appeared to be a change in operational procedure to speed skier transport. If you would like to discuss further, please contact me. Both my wife and I are registered engineers in the State of Colorado. Thanks! E. Marco Aieta PHD, PE, BCEE Executive Vice President ACE Engineering LLC 2420 Ginny Way Lafayette, CO 80026 Mobile: 303-489-1564 https://mail.google.com/mail/u/0/?ui=2&ik=64430c6528&view=pt&msg=15b1687f9daba670&search=inbox&siml=15b1687f9daba670 1/1 Appendix BEFORE THE COLORADO PASSENGER TRAMWAY SAFETY BOARD STATE OF COLORADO Case No. 2017-97 AMENDED NON-DISCIPLINARY INTERIM OPERATION AGREEMENT IN THE MATTER OF THE LICENSE TO OPERATE THE QUICK DRAW EXPRESS PASSENGER TRAMWAY LIFT (LICENSE NO. TRM.OSC-008) BY SKI GRANBY RANCH, Operator IT IS HEREBY STIPULATED and agreed by and between Colorado Passenger Tramway Board (?Board?) and Ski Granby Ranch (?Operator?) (collectively, ?parties?), as follows: 1. Operator was licensed to operate the Quick Draw Express passenger tramway lift (?lift?) in the state of Colorado on June 18, 1999 and was issued license number TRM OSC-OO8, which Operator has held continuously since that date. The lift is a Leitner-Poma detachable quad chair lift. 2. The Board has jurisdiction over Operator and over the subject matter of this Amended Non-Disciplinary Interim Operation Agreement (?Amended Agreement?). 8. On December 30, 2016, the Colorado Department of Regulatory Agencies received written information from the Operator indicating that, on December 29, 2016, three individuals fell from the lift, including a forty- year-old woman, a twelve-year-old girl, and a nine-year-old girl (the ?incident?). The written statement further stated that the forty-year-old woman was pronounced dead at the Middle Park Medical Center on December 29, 2016. It was later learned that the two juvenile girls were injured as a result of the fall. The written notice further stated: Granby Ranch voluntarily shut the lift down after running the lift to remove all the remaining passengers from the lift. We agree to keep the lift shut down until the inspector [sic] Larry Smith from deems the lift safe to operate for the public and gives us permission to reopen. 4. By its December 30, 2016 letter and based upon the information and the totality of the circumstances, Operator entered into an agreement for Operator to cease operation of the lift until Operator received approval to operate the lift from the Board or Larry Smith. 5. DORA, on behalf of the Board, initiated an investigation of the incident and its cause on December 30, 2017, including on-scene testing, interviews, and meetings among engineers and the investigative team. The investigation revealed that Chair #58 on the lift struck support tower number ?ve and the occupants were ejected or fell from that chair. The occupants fell approximately twenty-?ve feet onto hard-packed snow. Operator?s Ski Patrol and Grand County Emergency Medical Services responded. Investigations into the incident were conducted by the Board, Operator, the Granby Police Department, the Grand County Sheriffs Department, and the Grand County Coroner?s Of?ce. The circumstances indicated that environmental factors, weather, and the occupants of Chair #58 did not contribute to the cause of the incident. 6. Engineers involved in the Board investigation of the cause of the incident identi?ed issues within the chairlift?s electrical drive/control system that contributed to a rare dynamic event that occurred on the lift at the time of the incident. The preliminary determination by the engineers involved in the investigation indicates that the lift?s diesel prime mover is currently capable of operating the Chairlift. 7. The facts of the incident show that, on December 29, 2016, an unreasonable hazard existed in the continued operation of the lift. The Board and the Supervisory Tramway Engineer, Larry Smith, had and continue to have authority to order an emergency shutdown of the lift under section 25-5-716, C.R.S. Operator voluntarily shut down the lift in lieu of an emergency shutdown order. 8. On January 4, 2017, the Board convened a special meeting to: review materials relating to the incident, including information from an ongoing investigation of the incident by the Granby Police Department and materials contained in records of the ongoing administrative investigation of the incident by and consider a request by Operator to reopen the lift. After discussion, the Board moved to table further consideration of the incident pending additional information. 9. On January 6, 2017 the Granby Police Department issued a public fact sheet summarizing its investigation of the incident. 10. At a special meeting on January 9, 2017, the Board authorized the parties to enter into the Agreement for Operator to resume operating the lift under speci?c conditions and limitations. 11. Effective January 9, 2017, the Board and the Operator entered into a Non-Disciplinary Interim Operation Agreement (?Agreement?). 12. The Operator reopened the lift for transportation of passengers on January 10, 2017 in accordance with the Agreement. 13. On January 18, 2017, the Operator observed dynamic action in the lift, voluntarily shut down the lift, and contacted Supervisory Tramway Engineer. 14. On the morning of January 19, 2017 the Supervisory Tramway Engineer appeared at the lift and the area submitted a Voluntary Shut Down form. The Supervisory Tramway Engineer conducted an investigation into the condition and operation of the lift. 15. On January 20, 2017, the Board convened a special meeting to consider the current lift condition and operation. The Board authorized the parties to enter into this Amended Agreement for Operator to resume operating the lift under speci?c conditions and limitations. 16. Operator agrees that the lift will remain closed to the public until this Amended Agreement is fully executed by both parties. Operator agrees that, upon reopening, Operator will only operate the lift according to the following speci?c conditions and limitations while this Amended Agreement is in effect: a. Operator Will continue to leave the lift disconnected from the electrical drive. Operator will continue to Operate the lift with the diesel prime mover only. b. Operator shall take appropriate measures to mechanically modify the lift to stabilize and remove dynamics from the lift. The Operator shall not reopen the lift for public passenger transportation unless and until the lift is subject to and passes dynamic acceptance testing and inspection to the satisfaction of an inspector employed by the Board. Such dynamic acceptance testing and inspection shall include partial loadings and full 110%) loadings. c. Operator will increase surveillance and inspection of the lift. i. Lift mechanics will visually inspect the entire lift, from base terminal to top terminal, on their way up to the drive station via snowmobile (top drive). ii. Lift mechanics will Visually inspect the top terminal, power the lift, supervise the operational pre-operation checks, and ride the entire line in both directions. Operator?s Ski Patrol personnel and top operator will ride the up-side line together as a part of the pre- operational inspection. iv. The results of both the lift mechanics? visual inspection and the Ski Patrol visual inspection, including any irregular operating conditions of the lift, Will immediately be reported to Patrol Dispatch. Patrol Dispatch shall record and retain the results of all visual inspections. d. Operator?s Ski Patrol personnel will conduct a supplemental lift operating ?Line Check? protocol. e. The rated capacity of the diesel motor is 900 feet per minute. Operator will operate the lift at speeds within operational capacity and below state-approved maximums: i. Up to 600 feet per minute for two days after reopening the lift; ii. Up to but not more than 700 feet per minute beginning on the third day after reopening the lift and continuing thereafter as conditions allow. f. Operator shall appoint trained and quali?ed individuals to establish and perform routine visual ground checkpoints that will provide a complete lift inspection from top to bottom. In addition, Operator shall appoint trained and quali?ed individuals to ride the lift from top to bottom. The inspections set forth in this paragraph shall observe the physical condition and operation of the lift, including but not limited to noting any irregularities in line dynamics. Lift maintenance personnel will perform these inspections and report observations to patrol dispatch. Patrol dispatch will record and retain the ?ndings of those inspections. Ground inspections and ride checks required by this paragraph shall be conducted daily during regular lift operations at 11:00 1:00 3:00 5:00 and 7:00 pm. g. Upon ?nding any irregular conditions or operation of the lift, Operator shall immediately and safely slow and shut down the lift, evacuate all passengers from the lift, and immediately report such irregular conditions or operation directly to the Supervisory Tramway Engineer and the Board. 17. Operator denies any and all allegations of any violation of Part 7 of Article 5 of Title 25, C.R.S. (the ?Act?) 18. This Agreement shall remain in effect until such time as the parties reach a ?nal disposition of this case or, in the event summary suspension proceedings are initiated, an order for summary suspension enters. 19. The Board agrees that it will not institute summary suSpension proceedings while this Amended Agreement is in effect so long as Operator remains in compliance with this Amended Agreement and so long as the Board does not learn of new information that would indicate that summary suSpension is warranted. 20. Nothing in this Amended Agreement shall constitute disciplinary action, a ?nding that Operator has engaged in any act or omission constituting grounds for disciplinary action under the Act, or any admission by Operator that it has engaged in any act or omission constituting grounds for disciplinary action under the Act. There have been no ?nal determinations regarding Operator?s acts or omissions relating to the incident or any cause thereof. Nothing in this Amended Agreement shall constitute ?nal action, as de?ned in section 24?4- 102(1), C.R.S. 21. Nothing in this Amended Agreement shall preclude the Board or the Supervisory Tramway Engineer from initiating disciplinary action or taking other action pursuant to the Act, speci?cally including without limitation, sections 25-5- 706, -707, -708, -715, and -716, C.R.S., or issuing a ?nal agency order while this Amended Agreement is in effect. 22. Operator understands that Operator has the right to be represented by counsel of Operator?s choice in this matter. Operator is represented by counsel in this matter. 23. The terms of this Amended Agreement were mutually negotiated and determined by the parties. 24. The parties acknowledge that they understand the legal consequences of this Amended Agreement, that the parties enter into this Amended Agreement voluntarily, and that the parties agree that no term or condition of this Amended Agreement is unconscionable. 25. This Agreement and all its. terms constitute a valid Board order for purposes of section 25-5-707, C.R.S. 26. Invalidation of any portion of this Amended Agreement by judgment or court order shall in no way affect any other provision, which provision shall remain in full force and effect. 27. This Agreement shall be effective upon signature by Operator or its duly authorized agent. 28. This Agreement constitutes the entire agreement between the parties, and there are no other agreements or promises, written or oral, which modify, interpret, construe or affect this Amended Agreement. 29. All costs and expenses incurred by Operator to comply with this Amended Agreement shall be the sole responsibility of Operator, and shall in no way be the obligation of the Board. 30. Upon becoming effective, this Amended Agreement shall be open to public inspection and shall be publicized pursuant to the Board?s standard policies and procedures. 31. The Board delegates full authority to the undersigned to execute this Amended Agreement on behalf of the Board. THE REMAINDER OF THIS PAGE INTENTIONALLY LEFT BLANK OPERATOR 5 Rod Kendal: Vim of Operations and Oparn?n; Of?ccr Ranch Amenities. LDC Wu Ski Onnby Band! 1000 Village Road 0min, Com 80446 Mam, APPROVED AS 10 FORM: THE mm LAW FIRM Pm: .mou. X6042 PO. Box 5288 114 Villnp Plum. Bulls 801 Dillon. Colorado 80435 970?468-0210 Ammo: tor Omaha: 81d Grub, Ranch- COLORADO PASSENGER TRAMWAY SAFETY BOARD 1600 Broadway, Suite 1310 Doovor. Cohmdn 80902 ft.? mZL?m o! mung $017. COM-MAN S. Roberts, so in! Assist-mt army Omen! Buinns: and Min mum Mm for dag: Ooh'ndo Pun-auger 'l?runm Safety Board (Manda Wu! 0111?! Ollie at the Attorney Oman] Badman and Hun-inc Sodlon 3800 Broadway. 10? Boat Don'vor, Colman 30m ?Round 1H Appendix August 13. 2015 Hello Nicki, this is my response letter for the summer unannounced inspection held on August 7, 2016 by Bruce Allen. On the Quick SC-OOB I QUICK DRAW EXPRESS A. Bottom Terminal 1) 3.3.3.1 General. Relabei the bottom Tower Test switch located on the inside control door. Isis-e .- era-a: Irr- :31: 5:1 2) Comment. The gearbox lubrication pump sounds rough. [Maintenance staff acknowledged that the pump has sounded bad, but will verify the pump is ok for continued use. A backup pump is available as needed.) Gearbw mbncaiiczn pump checked Reference ?ll' cider attached B. Line No deficiencies observed by Inspector. C. Top Terminal No deficiencies observed by Inspector. D. Record Keeping No deficiencies observed by Inspector. E. General Deficiencies No deficiencies observed by Inspector. All deficiencies have been remedied. Since rely, Blaine Faulkner Lift Maintenance Supervisor - sc?inulin won? Work Order #1 0817-1 MECHANICAL ISSUE DATE: 8117mm Lift Maintenance Department COMPONENT 111 CODE: LIFT: SCOS Qumk Draw REPORTED BY: inspector PROBLEM: RELABEL BOTTOM TOWER TEST INSIDE CONTROLS. ACTION TAKEN: NEW LA 13311:?? A LL NOTE: WI . . -..NAMES I TOTAL HOURS INVOLVED: TECHNICIANS: M??f 5; HRS. I HELPERS: bl? NIT: FA ma?a Ci: _l OPERATORS: PARTS I MATERIALS USED: COMMENTS: wag}: 991$? TECHNICIANS SIGNATURE: '3 I7 RECORD ENTERED DATE: INITIAL DATE: SUPERVISORS SIGNATURE: Worked?: 0317-2 MECHANICAL ISSUE DATE: Lift Maintenance Department COMPONENT 111 CODE: LIFT: 3008 Quick Draw REPORTED BY: inspector PROBLEM: THE GEARBOX LUBRICATION PUMP SOUNDS ROUGH. ID OIL. - PwnP: 6x uka. .3595). 1? Nb iovktd?hu?a fim?b. NOTE: WHEN Hill-11H mil" 7'47. ALECL Tr INK IMF: Si I:r JH 7.25.7. T'l NAMES I TOTAL HOURS INVOLVED: TECHNICIANS: {5145? . 2.53 HRS- HELPERS: ?3,933; HRS. OPERATORS: HRS. PARTS 1' MATERIALS US ED: COMMENTS: UMLK . . RECORD ENTERED DATE: 5 1c INITIAL DATE: