REPORT TO CONGRESS ON THE LONG-RANGE PLAN FOR MAINTENANCE AND MODERNIZATION OF NAVAL VESSELS FOR FISCAL YEAR 2020 Prepared by: Naval Sea Systems Command 1333 Isaac Hull Ave Washington Navy Yard, DC 20376 i Table of Contents I. II. III. Submission of the Report ..................................................................................................................... 1 Key Themes ............................................................................................................................................... 1 Overview of Maintenance and Modernization (M&M) Capability ....................................... 2 A. Private Sector ................................................................................................................................... 2 B. Public Sector ..................................................................................................................................... 3 C. Industrial Base Initiatives ........................................................................................................... 5 IV. Long-Range Plan...................................................................................................................................... 6 V. Summary of Key Enablers.................................................................................................................... 8 A. Industrial Base Capability and Capacity ................................................................................ 8 B. Shipyard Level loading ................................................................................................................. 8 C. Workforce .......................................................................................................................................... 9 D. Facilities Investment ..................................................................................................................... 9 VI. Conclusion.................................................................................................................................................. 9 Appendix 1: Battle Force Fleet Inventory, Availability Induction Schedule, and Major Modernizations ....................................................................................................................10 Appendix 2: PB-20 Maintenance Funding...........................................................................................14 Appendix 3: Estimated Man-Days for the Long-Range M&M Plan ............................................15 Appendix 4: Acronym List .........................................................................................................................17 Tables Table 1. Table 2. Table 3. Table 4. Table 5. Table 6. Table 7. Table 8. Table 9. Table 10. Figures Figure 1. The Navy the Nation Needs ............................................................................................... 2 Private Shipyard Dry Docks Locations ......................................................................... 3 Public Shipyard Overview.................................................................................................. 4 Naval Shipyard Dry Dock Capability Gaps ................................................................... 5 Naval Battle Force Inventory ......................................................................................... 10 Depot-Level Availability Induction Schedule for Naval Battle Force ............. 10 Battle Force Inventory Major Modernizations by Type Planned for FY20FY24......................................................................................................................................... 12 PB-20 Maintenance Funding.......................................................................................... 14 Private Shipyard Surface Workload ............................................................................ 15 Public Shipyard Workload .............................................................................................. 16 Annual Funding for Sustainment (FY2020-2049) ............................................................ 7 ii I. Submission of the Report This report provides the Department of the Navy (DoN) Long-Range Plan for the Maintenance and Modernization of Naval Vessels for Fiscal Year (FY) 2020. This plan complements the Navy’s Annual Long Range Plan for Construction of Naval Vessels for FY 2020 and establishes the framework to effectively sustain our investments in today’s fleet. II. Key Themes The National Defense Strategy provides the overarching guidance and high-level requirements for sustaining the Navy the Nation Needs (NNN). The FY20 Maintenance and Modernization Plan begins to capture the requirements necessary to maintain the Navy’s fleet mission-ready. This plan forms the basis for future industrial base capacity requirements with the following key themes: • • • • • Supports the congressional policy direction for 355 battle force ships in the 2018 National Defense Authorization Act (Public Law 115-91). Shows that maintaining and modernizing the fleet requires a sustained and sufficient investment, and a close partnership with the public and private ship repair industrial base. Demonstrates that as the Navy grows to 355 battle force ships, the demand on the industrial base must evolve to effectively maintain and modernize a growing and changing fleet. This will require changes to industrial base infrastructure, workforce, and business processes to prepare for the future workload. Reaffirms that maintenance and modernizations rely on a robust and highly efficient supply chain to deliver material to the fleet. As the fleet grows in size, complexity and age, the supply chain (including the vendor base) must deliver the material support necessary to achieve the required level of readiness. Demonstrates that continued maintenance of ships in accordance with the applicable class maintenance plans is necessary to allow the Navy to achieve the maximum service life of ships and submarines as well as extend the service lives of select classes of ships to achieve a battle force of 355 ships. This plan describes the Navy’s continued challenges with high-tempo operations that has resulted in a maintenance backlog and reduced readiness rates for Navy ships. It is baselined on the current 2019 inventory and PB-2020 data with updates from the FY 2020 Shipbuilding Plan, planned selected service life extensions (SLEs), and projected decommissionings during the next 30 years. As with the FY2020 Shipbuilding Plan, it will address maintenance and modernization required of a fleet growing to 355 ships. Table 1 shows the desired end state in quantity and fleet mix of the future 355 battle force ships as defined in the 2016 NNN. 1 Type NNN Ballistic Missile Submarine Aircraft Carriers Attack Submarines Large, Multi-Mission, Surface Combatants Small, Multi-Role, Surface Combatants Amphibious Warfare Ships Combat Logistic Force (CLF) Command and Support Total Table 1. The Navy the Nation Needs 12 12 66 104 52 38 32 39 355 III. Overview of Maintenance and Modernization Capability Private and public shipyards perform depot-level maintenance and modernization availabilities and are supported by a nationwide network of vendors for materials. Private shipyard work consists primarily of maintenance availabilities on non-nuclear surface ships contracted in accordance with federal acquisition regulations. The four public naval shipyards (NSYs) perform work primarily on nuclear aircraft carrier and submarine availabilities, maintaining some unique core capability on surface ship systems. A. Private Sector The Navy’s Regional Maintenance Centers (RMCs) manage, oversee, and contract with private sector shipyards for maintenance work packages within their regions. Award of contracts for out-of-region and multi-ship contracts are managed by Naval Sea Systems Command and administered via the assigned Naval Supervising Activity. Fleet maintenance schedulers from U. S. Fleet Forces Command and Commander, Pacific Fleet continuously balance operational commitments against engineered maintenance periodicity and industrial base constraints to develop an executable maintenance and modernization schedule. The Military Sealift Command (MSC) performs analogous functions to maintain the fleet of combat logistics force (CLF) and fleet support vessels. Several aspects are considered when describing the industrial base, including quantity and capability of dry docks and regional port work loading. Navy-certified dry docks are required for Navy ships. As laid out in the Surface Navy Dry Dock Study – Final Report (February 18, 2016), there are 21 certified dry docks used for private shipyard availabilities that are listed in Table 2. 2 Fleet Atlantic Pacific Port Norfolk, VA 1 Mayport, FL 1 Charleston, SC Pascagoula, MS Great Lakes & Bath Atlantic Total San Diego, CA 1 Pearl Harbor, HI 1 Seattle (Everett), WA 1 Portland, OR Pacific Total Total Number of Certified Dry Docks 6 2 3 1 2 14 4 1 1 1 7 21 Note 1: Only includes non-nuclear surface ships. Table 2. Private Shipyard Dry Docks Locations Homeported Surface Ships 34 15 0 0 0 49 45 10 5 0 60 109 The ratio of ships to dry-docks present in the Pacific presents a significant challenge that reduces margin for schedule changes and growth. The Navy has conducted a market survey of available/potential dry docks and is developing a long-range plan to increase the number of certified dry docks in the Pacific (and elsewhere if required) to reduce this shortfall. To meet this challenge, the Navy continually optimizes regional port loading by adjusting ship schedules in order to develop executable availabilities and best use available capacity. The RMCs develop plans that address ship and submarine maintenance programming, budgeting, and execution. These plans forecast private sector workload and show projected capacity of the industrial base, based on input provided by each of the regional ship repair associations. The Navy is continuously reviewing ship maintenance and modernization requirements and private sector port loading, and works to provide a predictable and stable workload to industry. The Navy provides a quarterly port loading assessment to Congress as required by the FY 2017 National Defense Authorization Act (Public Law 114-328). B. Public Sector The four public NSYs (see Table 3) – Portsmouth Naval Shipyard (PNS), Norfolk Naval Shipyard (NNSY), Puget Sound Naval Shipyard and Intermediate Maintenance Facility (PSNS & IMF), and Pearl Harbor Naval Shipyard and Intermediate Maintenance Facility (PHNSY & IMF) – are essential elements of U.S. national security. The governmentowned and operated naval shipyards repair, modernize, perform submarine refueling, inactivate, conduct emergency repairs and provide for mobilization and national defense contingency situations. Their primary mission is to accomplish depot- and intermediatelevel maintenance and modernization work to ensure the Navy’s nuclear aircraft carriers and submarines are available to meet the Nation’s needs. 3 NSY Location PNS Kittery, ME NNSY Portsmouth, VA PSNS & IMF Bremerton, WA PHNSY & IMF Pearl Harbor, HI FY18 Civilian End Strength FY18 Total Revenue ($M) FY18 Workload (Man-days (K)) Dry docks 6,023 977 897 3 11,037 1,675 1,588 4 13,905 2,175 2,193 7 5,549 945 762 4 Capabilities Only East Coast NSY capable of refueling LOS ANGELES Class. Capable of working on LOS ANGELES and VIRGINIA Classes. Only East Coast NSY capable of docking aircraft carriers. Capable of working on all classes of Navy vessels. Primary West Coast NSY for support of aircraft carriers. Only nuclear reactor disposal/recycling site. Largest repair facility between the West Coast and Far East. Capable of working on surface combatants and submarines. Table 3. Public Shipyard Overview (Source: PB20 OP-5A) In order to complete their primary mission, NSYs are investing in their infrastructure. In 2018, most naval shipyard capital equipment was assessed as beyond effective service life, obsolete, unsupported by original equipment manufacturers, and at operational risk. This aged equipment increases submarine and aircraft carrier depot maintenance costs, schedules and reduced NSY capacity. Modernizing naval shipyard capital equipment is therefore essential to meeting future capacity and capability requirements, and maximizing fleet readiness. Dry dock investments are needed to support USS GERALD R FORD Class and USS VIRGINIA Class including VIRGINIA Payload Module variants, as well as to implement seismic and flood- protection improvements. The Navy’s 2018 Shipyard Infrastructure Optimization Plan (SIOP), discussed below, will restore 67 of 68 NSY availabilities that are at risk over the next 20 years for movement, deferral, or rescheduling due to dry dock capability gaps. Table 4 summarizes the NSY dry dock capability. 4 # Dry Dock Current Capability 1 NNSY Dry Dock 4 All SSN Classes and SSBN/SSGN 726 Class 2 3 4 5 6 7 8 NNSY Dry Dock 2 SSN 688 Class and SSN and SSN 774 Class without Virginia Payload Module NNSY Dry Dock 8 CVN 68 Class, SSBN/SSGN 726 Class, and all SSN Classes NNSY Dry Dock3 PHNSY & IMF Dry Dock 2 PNS Dry Dock 1 PSNS & IMF Dry Dock 3 PSNS & IMF Dry Dock 6 SSN 688 Class and SSN 774 Class SSN 688 Class SSN 688 Class with Buoyancy Assist Tanks only SSN 688 RCDs Only CVN 68 Class, SSBN/SSGN 726 Class, and all SSN Classes Configuration and Condition Requires repairs in FY19 & FY20 (RM12-1896 Phase I &II) for continued certification and use. Not SSN 774 with VIRGINIA Payload Module capable and will require rehabilitation. Requires significant rehabilitation. Does not support CVN 78 Class Will be obsolete in FY30 after last SSN 688 Class availability. Does not support SSN 774 Class. Currently requires buoyancy assist tanks for SSN 688 Class that reach end of service life in FY21. Will be obsolete after last SSN 688 Class RCD in FY39. Does not support CVN 78 Class Table 4. Naval Shipyard Dry Dock Capability C. Industrial Base Initiatives Two governing documents guide the Navy’s efforts to improve the effectiveness of the NSYs. First, the Naval Shipyard Development Plan Report to Congress (March of 2018) provides a detailed workforce development plan. Second, the SIOP provides the strategy to optimally size, configure, and locate facilities at the four public shipyards to best execute the mission requirements. The SIOP includes engineering analysis and strategy for optimal placement of facilities and major equipment at each public shipyard, which will restore badly outdated facilities while simultaneously reducing total personnel and material travel and movement by an average of 65 percent, which equates to recovering 328K man-days per year. The SIOP includes a 20-year investment plan for infrastructure needed to ensure the Navy is providing the shipyard capacity and capability the Nation needs. Funding for initial modeling and optimization analysis efforts is included in FY 2020. For private shipyards, the Navy, in conjunction with the ship repair industry, is developing Private Shipyard Optimization (PSO) initiatives for optimal placement of facilities and major equipment in each region. This includes an investment plan for infrastructure needed to support availability maintenance in support of a 355-ship Navy. The PSO results are expected in time to support the FY 2021 budget request. Working closely with private shipyards, the Navy is also implementing a Private Sector Improvement 5 (PSI) program that addresses workload stability, governance, contracting and process optimization. The goal of the PSO and PSI initiatives is to identify and eliminate barriers to private sector ship availability throughput to affordably achieve on time delivery of surface ships. Both public and private plans specifically focus on three major areas of improvement: dry dock capacity and survivability, facility layout and infrastructures optimization, and capital equipment requirements and modernization. This plan focuses on recovering and modernizing the nation’s current capability and capacity. In this new era of great power competition, a follow-on plan will focus on potential surge requirements resulting from unplanned increases in operational tempo or battle damage. IV. Long-Range Plan This plan will address lifecycle maintenance and modernization processes for the types of ships delineated in Table 1, examines the national industrial base for ship repair, and looks ahead over the next 30 years as the fleet grows to 355 battle force ships. Projected ship inventories and planned availability induction schedules are provided in Appendix 1, Tables 5-6. The Navy will develop a long-range maintenance and modernization requirements based on technical analysis and condition assessment of the fleet driven by the number of ships in the FY 2020 Shipbuilding Plan. The maintenance and modernization processes for all battle force ships are analogous. Maintenance and modernization are performed in the industrial base comprising of both public and private shipyards. Achieving and sustaining 355 battle force ships will require a continuous investment in the public and private industrial capacity and capability. This includes investments in additional infrastructure (e.g., dry docks and piers), training, and manpower. Shipyard capacity and workload leveling challenges will also require all stakeholder’s attention to ensure maintenance and modernization can be performed in a timely and efficient manner. Maintenance and modernization requirements must be fully funded and efficiently executed to reduce deferred maintenance that adds risk to future fleet readiness. Risks to be addressed during the next 30 years include optimizing maintenance and modernization business processes (e.g., availability planning and execution) and adjusting the industrial base capacity and capability as the fleet grows to 355 ships. Finally, the Navy must stabilize the vendor base by forecasting future logistics requirements (material availability) required to maintain fleet reliability and reduce the risk to readiness. Recognizing these risks, the Navy has embarked on several initiatives to improve business processes and address infrastructure and workforce issues for the public and private shipyards as discussed in section III. C. For example, the PSO/PSI initiatives will address appropriate risk sharing, timely repair availability completion, and streamlined business processes at private shipyards and the supporting vendor base. The Navy’s three central life-cycle management activities (i.e., Carrier Planning Activity, Surface Maintenance Engineering Planning Program, and Submarine Maintenance Engineering, Planning and Procurement Activity) use similar overall end-to-end processes for planning and programming maintenance outlined in the Joint Fleet Maintenance 6 Manual (JFMM). MSC follows similar processes to maintain their fleets. These common processes will enable the projection of required maintenance schedules for the next 30plus years and results in repeatable, defendable, and traceable estimates. Navy’s modernization processes are guided by the JFMM, Maintenance Policy for United States Navy Ships, and the Navy Modernization Process Management and Operations Manual. The Navy employs a modernization program that captures changing modernization requirements with frequent reviews during the availability planning cycle. Technical maturity and certification status are monitored continuously throughout the maintenance cycle through the Modernization Readiness Assessment process. Modernizations are approved and scheduled based on attributes such as safety and security, survivability, communications and technology, reliability and maintainability, obsolescence, warfighting, cost, and return on investment. Appendix 1, Table 7 lists planned/ongoing major modernizations by class through the Future Years Defense Program (FYDP) and will be used to inform future modernization that is driven by the requirement to pace the threat with new technologies. Figure 1 provides the sustainment funding from the FY 2020 Shipbuilding Plan. This sustainment estimates includes personnel, planned maintenance and some operations. For maintenance, these estimated cost provide a rough order of magnitude beyond the FYDP and can be helpful in identifying future areas of concern. For budgetary details associated with maintenance in the FYDP, see Appendix 2. For workloads at the private and public shipyards, see Appendix 3. 390 55500 50500 TY$M 40500 350 35500 30500 330 25500 Battle Force Count 370 45500 20500 310 15500 10500 2049 2048 2047 2046 2045 2044 2043 2042 2041 2040 2039 2038 2037 2036 2035 2034 2033 2032 2031 2030 2029 2028 2027 2026 2025 2024 2023 2022 2021 290 2020 5500 Fiscal Year Manpower Operations Ship Maintenance Total Naval Force Inventory Notes: Shows personnel, maintenance and operations programmed in the FYDP for ships in the battle force by ship type. Beyond the FYDP, the funding is inflated from FY24, again by projected ship type (mix varies by year). Figure 1. Annual Funding for Sustainment (FY2020-2049) 7 Going forward, the Navy will refine this report to account for the delivery of new ships, planned SLEs and future modernization in order to project the total requirement for depot level maintenance and modernization at the private and public shipyards. The Navy recognizes that the U.S. ship maintenance and modernization industrial base is a national enterprise that also supports other agencies. Managing all the U.S. industry resources requires significant coordination and the Navy has started an effort to expand this analysis to include ship maintenance and modernization needs by the U.S. Coast Guard, U.S Maritime Administration, the National Oceanic and Atmospheric Administration, and the U.S. Army. V. Summary of Key Enablers There are four key enablers to efficiently maintain and modernize the Navy’s growing fleet of battle force ships over the next 30 years. In order to achieve the long-range maintenance and modernization requirements in this plan based on the FY 2020 Shipbuilding Plan, the Navy must address industrial base capacity and capability, shipyard level loading, workforce and facilities investments. A. Industrial Base Capability and Capacity As shown in this plan, sustaining 355 battle force ships requires an increase and upgrade of public and private industrial capability and capacity. The Navy regularly engages with industry via the Shipbuilders Council of America and the regional ship repair associations. The next National Ship Repair Industry Conference is scheduled for April 2019. Additionally, quarterly port loading assessments are provided to Industry and to Congress. The PSO initiatives for private shipyards and SIOP for public shipyards will focus on future requirements for dry docks, facilities and capital equipment modernization. For private shipyards, the Navy conducted a market survey for available and potential commercial dry docks and is developing a long-range plan to increase the number of available certified dry docks. The PSI initiatives address industrial base health and workload stability, contracting, change management and availability execution at private shipyards. For example, PSI initiatives include a change in how growth and new work items are approved. Small value changes historically account for 70 percent of growth and new work, utilizing pre-priced changes will significantly reduce cycle time for approval. Full implementation of the SIOP and PSO/PSI initiatives are key to meeting the requirements of this plan. B. Shipyard Level loading The Navy is committed to working with private industry to provide them a stable and predictable workload in a competitive environment, so they can hire the workforce and make the investments necessary to maintain and modernize the Navy’s growing fleet. This will help ensure the Navy attains the best value for the taxpayer. The Navy continuously works to smooth the workload by addressing identified peaks and valleys in the workload. Like the private shipyards, the public shipyards benefit from a stable and predictable workload enabling them to conduct the work, train the workforce, and maintain their infrastructure. 8 C. Workforce Across the U.S., many industries are challenged to fill positions with qualified people. Blue collar employment in fleet concentration areas is a particular challenge. To help address this, the Navy will look for opportunities at the state and federal levels to obtain funding to invest in training programs in order to grow the pool of available workforce. Private shipyards’ ability to provide workforce stability is tied to Navy’s ability to predict workload as described above. The PSI initiatives will provide opportunities for industry to improve efficiency and invest in their workforce. For public shipyards, the Navy achieved 36,100 full time employees in FY 2019, one year ahead of original plan. To bring new hires up to speed more quickly, the public shipyards have developed an improved training model that gets new hires to the waterfront where they can learn handson, under the tutelage of experience journeyman, shortening the time from productive contribution for new employees from up to two years to now under six months. D. Facilities Investment The SIOP initiatives provide a roadmap of future investments to improve facility infrastructure to support maintenance and modernization work in private and public shipyards. Investments in government facilities to support private sector work (piers and access) are also required and the PSO will provide a similar roadmap. The FY 2020 funding request includes $92 million in FY 2020 that supports the completion of the SIOP shipyard infrastructure masterplans, industrial analysis, environmental and historical plans/mitigations, and begins the standard facility designs for the optimized shipyard layout. In FY 2020, there is additional funding for military construction and capital equipment. VI. Conclusion Sustaining the 355-ship fleet will require changes to both public and private industrial capability and capacity. Current infrastructure will require update and refurbishment to support modern classes of ships and repair. Likewise, additional dry docks will be needed to address the growing fleet size. Navy and industry partners must create work environments where talented Americans will want to work and contribute to the national defense. This includes investments in updating facilities and capital equipment, and as well as providing that workforce training that is both modern and relevant and compensation commensurate with the skill required to repair Navy ships. Finally, we must avoid feast and famine cycles that erode both the repair industrial base and the underlying vendor supply base. Consistent funding matched to steady demand for work will enable the repair base, public and private, to grow to meet the needs of the 355ship Navy. 9 Appendix 1: Battle Force Fleet Inventory, Availability Induction Schedule, and Major Modernizations Maintenance Table 5 (from the FY 2020 Shipbuilding Plan) shows the projected Battle Force Inventory over the next 30 years, reaching 355 ships in FY 2034. FiscalYear 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 AircraftCarrier 11 11 11 11 11 10 10 9 10 10 10 10 10 10 10 10 10 10 10 10 9 10 9 9 9 10 9 9 9 10 LargeSurfaceCombatant 94 92 93 95 94 95 96 100 102 104 107 110 112 115 117 114 109 107 108 105 105 104 106 108 109 107 106 107 109 108 SmallSurfaceCombatant 30 33 33 32 35 35 36 38 41 43 45 47 49 50 52 55 57 58 59 61 62 61 60 57 55 55 54 54 51 50 AttackSubmarines 52 53 52 51 47 44 44 42 42 44 46 48 49 51 53 54 56 58 57 58 59 59 61 61 62 63 64 65 66 67 LargePayloadSubmarines 4 4 4 4 4 4 2 1 1 1 1 2 2 2 3 BallisticMissileSubmarines 14 14 14 14 14 14 14 13 13 12 11 11 11 11 11 11 11 10 10 10 10 11 12 12 12 12 12 12 12 12 AmphibiousWarfareShips 33 34 34 35 36 37 38 37 38 36 36 36 36 38 36 34 35 35 35 37 37 37 36 36 36 36 37 35 35 35 CombatLogisticsForce 29 30 31 31 32 32 31 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 31 SupportVessels 34 34 39 41 41 42 43 44 44 44 44 43 44 44 44 45 45 45 44 42 41 41 39 39 39 39 39 39 39 39 Total 301 305 311 314 314 313 314 316 322 325 331 337 343 351 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 Table 5. Naval Battle Force Inventory Table 6 lists the 2018 schedule of depot-level maintenance availability inductions. FiscalYear 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 AircraftCarrier 4 5 3 4 5 3 3 2 6 4 2 7 3 3 5 4 2 4 5 3 5 4 3 5 3 3 6 4 3 6 LargeSurfaceCombatant 42 41 35 39 44 43 46 33 47 43 36 54 37 41 52 41 34 54 42 38 54 38 43 49 41 37 52 39 33 43 SmallSurfaceCombatant 13 12 16 11 14 11 14 14 18 18 20 22 23 25 28 27 32 27 32 30 33 27 30 30 28 28 30 30 25 28 AttackSubmarines 7 12 7 7 6 8 11 8 14 6 11 8 10 9 6 7 7 8 7 8 9 8 8 10 10 8 8 10 10 11 LargePayloadSubmarines 1 1 1 1 0 0 2 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 BallisticMissileSubmarines 2 1 1 1 1 0 1 1 2 1 2 1 0 1 0 3 1 2 0 1 1 0 0 0 0 0 0 1 0 0 AmphibiousWarfareShips 15 14 13 10 9 10 10 13 11 9 15 13 9 16 12 15 19 13 15 23 16 14 23 21 18 26 22 20 24 21 CombatLogisticsForce 29 30 31 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 SupportVessels 21 20 21 21 21 22 22 23 23 23 23 22 23 23 23 24 24 24 22 22 21 21 21 21 21 21 21 21 21 21 Total 134 136 128 126 132 129 141 127 154 136 141 159 137 150 158 153 151 164 155 157 171 144 160 168 153 155 171 157 149 162 Table 6. Depot-Level Availability Induction Schedule for Naval Battle Force Appendix 1 10 Modernization Table 7 lists planned/ongoing major modernizations by class through FYDP. Type Ballistic Missile Submarine Aircraft Carriers Attack Submarines System/Equipment • • • • • • • • • • • • • • • • • • • • • • • Guided Missile Submarines Large Surface Combatants Small Surface Combatants Amphibious Warfare Ships Appendix 1 • • • • • • • • • CCS TI-16/18 LVA CANES LPE JSF MQ-25A eCASS MK 38 NGSSR CANES NTCDL DCGS-N NMT GPNTS PCMS CCS TI-16/20 & 16/22 & 18 LVA CANES LWLCCA ICCP OER EW & ISIS TI-16/20 & 18 CSRR Inc 1 V(3) & Inc 1 V(4) ICS Block 1/2 & Block 3/4 CCS TI-16/18 LVA CANES Aegis B/L9A SPQ-9B BMD (DDGs only) VLS Upgrades IBNS Habitability Mods • CSRR Inc 1 V(3) & Inc 1 V(4) • Ship Control System OER • Cyber RMF ATO • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • SSEE Inc F SPN-50 and SYY-1 (ATC) Cybersecurity Upgrades Modular Reefer System SATCC AN/SSC-13 HYDRA Tech Refresh Steering Control Systems Upgrades CRDC Block 1 SPY-6(V)2 EASR SSDS MK 2 Mod 1C/1E SLQ-32(V)6 SEWIP Block 2 Acoustic Superiority (Machinery and Treatment) Ship Control System Processor modernization SSTG DVR Upgrade SSTG Governor OER Forward ABT Power Mod CKT D Block 1/2 and Block 3/4 OER Propulsor Upgrade SSTG Reliability Upgrades Atmosphere Control Service Life Extension Modernization Cyber RMF ATO LPE CSRR Inc 1 V(4) Cyber RMF ATO SQQ-89(V)15 Machinery Control Upgrades CEC SEWIP Blk 2/3 Cybersecurity Upgrades AMDR w/Aegis B/L 10 (Flt IIA DDGs only) • AMDR – Air and • AMDR – Air and Missile Defense Radar • • • • • • • • • • Missile Defense Radar JSF SSDS HM&E ADNS CANES NDDS SAP-F ISMT Lithium Ion Battery Stowage Troop & MAGTF Armories 11 Type Combat Logistics Force Acronyms: Fleet Support System/Equipment • • • • • • • NAB SATCC NMT GBS HM&E CMWD Piping Lightering at Sea Capability • HM&E ABT – Automatic Bus Transfer ADNS – Automated Digital Networks System ALIS – Autonomic Logistics Information System AMDR – Air and Missile Defense Radar ATC – Air Traffic Control ATO – Authority to Operate BMD – Ballistic Missile Defense C2P – Command and Control Processor CANES – Consolidated Afloat Network and Enterprise Services CCS – Combat Control System CKT - Circuit CMWD - Countermeasure Washdown Comms – Communications CRDC – Close-In Weapon System (CIWS)/Rolling Airframe Missile (RAM) Defensive Capability CSRR – Common Submarine Radio Room DC – Damage Control DCGS-N – Distributed Common Ground System - Navy DVR- Digital Voltage Regulator EASR – Enterprise Air Surveillance Radar eCASS – Electronic Consolidated Automated Support System GBS – Global Broadcast System GPNTS – Global Positioning, Navigation, and Timing Service HM&E – Hull, Mechanical and Electrical HYDRA – Hierarchical Yet Dynamically Reprogrammable Architecture ICCP – Impressed Current Cathodic Protection • Magazine Sprinkling Detection System • DC and Ballast Upgrades • Machinery Control Upgrades • Navigation & Comms Upgrades • Machinery Controls Upgrades • STREAM Navy Standard • Transmission Replacement • Engine Upgrades ICS – Integrated Communications System Inc – Increment ISMT – Indoor Simulated Marksmanship Trainer JSF – Joint Strike Fighter ISIS – Integrated Submarine Imaging System LPE – Low Pressure Electrolyzer LVA – Large Vertical Array LWLCCA – Light Weight Low Cost Conformal Array MAGTF – Marine Air-Ground Task Force Mod – Modification MST – Maritime Surface Terminal NAB – Naval Amphibious Baseline NDDS – Navigation Data Distribution System NGSSR – Next Generation Surface Search Radar NMT – Navy Multiband Terminal NTCDL – Network Tactical Common Data Link OER – Over Excitation Regulator PCMS – Passive Countermeasures System RMF – Risk Management Framework SAP-F – Special Access Program Facility SATCC – Shipboard Air Traffic Control Communications SEWIP – Surface Electronic Warfare Improvement Program SSDS – Ship Self Defense System SSES – Ship’s Signals Exploitation Equipment SSTG – Ship Service Turbine Generator STREAM – Standard Replenishment Alongside Method TI – Technical Insertion (V) – Version Table 7. Battle Force Inventory Major Modernizations by Type Planned for FY20-FY24 Appendix 1 12 Appendix 1 This Page Intentionally Left Blank 13 Appendix 2: PB-20 Maintenance Funding Table 8 shows the PB-20 maintenance funding. Combatant Type Ballistic Missile Submarine Aircraft Carriers Submarines Large Surface Combatants Small Surface Combatants Amphibious Warfare Ships Mine Warfare Combat Logistics Fleet Support Total ($M) Appendix 2 FY20 FY21 FY22 FY23 FY24 FYDP ($M) ($M) ($M) ($M) ($M) ($M) 864.4 2029.7 3297.8 650.6 1703.2 3232.9 535.5 2040.6 3057.2 517.6 2240.7 3078.3 535.5 2110.5 3077.7 3103.7 10124.7 15743.8 2003.3 683.9 1811.9 791.0 1650.1 992.5 1766.6 931.1 2095.6 1020.2 9327.5 4418.6 2.7 9847.4 2.5 10235.4 2.6 10453.4 2.7 10832.4 2.7 52137.5 1380.8 145.8 360.2 10768.6 1180.1 104.9 370.3 1438.7 79.1 439.1 1434.4 45.8 436.2 Table 8. PB-20 Maintenance Funding 1603.3 33.6 353.3 7037.3 409.3 1959.2 13.4 14 Appendix 3: Workload at the Private and Public Shipyards Table 9 and 10 provides private shipyards surface workloads and public shipyard workloads. Table 9. Private Shipyard Surface Workload Appendix 3 15 All Public Yards Shipyard Layer Graph -- Jan 2019 Total Shipyard (Total) FOUO Report: WF-511 Data Date: 01/25/19 Date: 02/15/2019 08:00 AM DIST ST ATEMENT B: Distribution of this document is limited to U.S. Government agencies only: to protect information in management reviews, records and contracts performance evaluations, and other advisories evaluating progress of contractors. Other requests for this document must be referred to Commander, Naval Sea Systems Command (SEA 04X2) Department of Navy, Washington, D. C. 203625101. Avail Force 25000 FY-19 5,283,192 RDs FY-20 5,301,550 RDs FY-21 5,140,478 RDs FY-22 5,087,129 RDs FY-23 5,053,917 RDs FY-24 5,061,466 RDs FY-25 5,079,400 RDs 20000 Resources Per Day P TS MH 15000 P EA RL 10000 N OR VA 5000 P UG ET 0 O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S 19 20 21 22 23 24 25 Business Sensitive - FOUO Table 10. Public Shipyard Workload Appendix 3 16 Appendix 4: Acronym List CG COMSC CONUS CVN Guided Missile Cruiser Commander, Military Sealift Command Continental United States Multi-purpose Aircraft Carrier, Nuclear-powered FAST FY FYDP Fleet Availability Scheduling Team Fiscal Year Future Years Defense Program DDG DoD DoN GAO IMF JFMM LCC LCS LHA LHD LPD MCM MSC NAVSEA NNN NNSY NSY OSD OMN OPNAV PHNSY PNS POM PSI Appendix 4 Guided Missile Destroyer Department of Defense Department of the Navy Government Accountability Office Intermediate Maintenance Facility Joint Fleet Maintenance Manual Command Ship Littoral Combat Ship Amphibious Assault Ship (general purpose) Amphibious Assault Ship (multi-purpose) Amphibious Transport Dock Mine Countermeasures Ship Military Sealift Command Naval Sea Systems Command Navy the Nation Needs Norfolk Naval Shipyard Naval Shipyard Office of the Secretary of Defense Operation and Maintenance, Navy Office of the Chief of Naval Operations Pearl Harbor Naval Shipyard Portsmouth Naval Shipyard Program Objective Memorandum Private Sector Implementation 17 PSNS PSO Puget Sound Naval Shipyard Private Sector Optimization SIOP SLE SSBN SSGN SSN SSXN Shipyard Infrastructure Optimization Plan Service Life Extension Ballistic Missile Submarine (nuclear-powered) Guided Missile Submarine (nuclear-powered) Submarine (nuclear-powered) Large Payload Submarine (nuclear-powered) USNS USS United States Naval Ship United States Ship RCD RMC T-AGOS T-AKE T-AO T-AOE T-ARS T-ATF T-ATS T-EPF T-ESB T-ESD TFP Appendix 4 Reactor Compartment Disposal Regional Maintenance Center Surveillance Ship Dry Cargo and Ammunition Ship Fleet Replenishment Oiler Fast Combat Support Ship Salvage Ship Fleet Ocean Tug Towing, Salvage, and Rescue Ship Expeditionary Fast Transport Expeditionary Sea Base Expeditionary Transfer Dock Technical Foundation Paper 18