Segmental Box Girders for the High Level West Seattle Bridge L Ching K. Yu, P.E. Manager Contech Consultants, Inc. Seattle, Washington F or many years two bascule bridges over the west waterway of the Duwamish River were the only direct link between West Seattle, Washington, and the downtown area. Busy maritime traffic and an ever-increasing vehicular volume on the bridges caused serious traffic congestion, making the need for a high level structure apparent. On June 11, 1978, a fully-loaded 12,000 ton (10,900 t) freighter slammed into the north bascule bridge, severely damaging the superstructure and pow erhouse wall and rendering the bridge inoperable. This accident left only the south bascule bridge, with its four-lane capacity, to handle all traffic, creating an even more acute need for a high level replacement bridge. 52 Rising 150 ft (46, State of Washingi span of the West: example of efficiei long-span structur the structure’s deE girders. Only the superstructm of the two concrete altemate covered in this article. Fig. 2 shows the general plan vation of the concrete bridge, w a span arrangement of 375-5 (114-180-114 m). The superstn rigidly connected to the tw( piers. The bearings at the end free to slide in a longitudinal ci but restrained laterally. The ceni are designed to withhold the t ture, creep, and shrinkage defor of the center span. The overall outlines of the si are identical for both the cast-i and precast schemes. Howev The initial planning for the ensuing replacement project has been described previously.1 As shown in the vicinity map (Fig. 1), the entire project was divided into four units: West Interchange, Main Span, Harbor Island Approach and East Inter change. A paper published in the November-December 1983 PCI JOUR NAL describes the design and con struction of the three approach structure 2 This article presents a detailed units discussion of the main span. Structures selected for final design in cluded three types: (1) steel box girders with an orthotropic steel plate deck, (2) cast-in-place segmental prestressed concrete box girders, and (3) precast segmental pre stressed concrete box PCI JOURNALJJUIy-August 1984 Rising 150 ft (46 m) over the Duwamish River in the State of Washington, the recently completed main span of the West Seattle Bridge is an excellent example of efficient use of prestressed concrete for a long-span structure. This article presents highlights of the structure's design and construction. girders. Only the superstructure design of the two concrete alternates will be covered in this article. Fig. 2 shows the general plan and elevation of the concrete bridge, which has a span arrangement of 375-590-375 ft (114-180-114 m). The superstructure is rigidly connected to the two center piers. The bearings at the end piers are free to slide in a longitudinal direction but restrained laterally. The center piers are designed to withhold the temperature, creep, and shrinkage deformations of the center span. The overall outlines of the structure are identical for both the cast-in-place and precast schemes. However, the GG^ minimum concrete strengths at 28 days are 5000 and 6000 psi (35 and 41 MPa) for the cast-in-place and precast alternates, respectively. This allows a thinner bottom slab for precast segments at the center piers. Otherwise, all the concrete dimensions were kept uniform for both construction methods. Unless otherwise stated, the description hereinafter applies to both superstructure alternates. The bridge section is composed of twin single cell boxes of trapezoidal shape (Fig. 3). The total deck width of 104 ft 5 in. (32 m) provides a roadway of six traffic lanes and shoulders. Following a parabolic curve at its soffit line, the HARBOR ISLAND SEATTLE 'sy WEST SEATTLE WEST INTERCHANGE MAIN SPAN 1340 \ I 4 HARBOR ISLAND EAST INTERCHANGE 5600 Fig. 1. Vicinity map of West Seattle Bridge. PCI JOURNAL/July-August 1984 53 U1 A C Pier 18 Pier 17 Pier 16 f Pier 15 Duwamish River West Waterway o [QBarrier West Seattl Seattle Expansion Joint o \ \\ Expansion Joint 375-0" 59 -0" 375-0 Span S 00 125'-0" 125 -0" Clearance Envelope o .I. tai /pp rox. Existing Ground Fig. 2. General plan and elevation of main spans. I Future Waterway Future Channel Elev.0.00 City Datum 0C C- WSB Line 52-21/2 52'- 21/2'^ z D Box Girder C D 2" Wearing Surface HL. c C OD co A 2.0/. — I m 2.0 O o rn N r H Box Girder _ I N U 0I ^TYp. I 0 1' U N v a 0 0 co n m ^ 24'-II1/4" 17'-83/4" Section Section At Piers 16 and I7 At Mid-Span Fig. 3. Typical sections of main spans. C 55'-0" 15 1 -0 5'-0° 15-0 12151<121 5K 121.5 K12,51<2151< 5-0' 5'-0° 121.5K 121.5K 8 Axles at 21.5 K each; 172 K Total Transver wheel spacing 0-8' O.C. Tire pressure 80 psi, width 12" Vehicle Load 57'-6" .HHHH. 3.0 1